Battelle Energy Alliance, LLC

U.S. Department of Energy

Thomas Martin Lillo

Henry S Chu

Kevin M McHugh

Michael Paul Bakas

Henry Shiu-Hung Chu

William M Harrison

Derek Bailey

Thomas M Zagula

One embodiment of the invention provides an alloy with a density greater than 10 g/cm, the alloy comprising a single phase solution of tungsten, nickel, and iron. Also provided is a cone liner for use in shaped charges, the liner comprised of a tungsten, nickel, iron alloy having a single phase microstructure. Substantially no precipitates or second phases exist in the alloy. One embodiment of the invention further provides a method for producing a single phase alloy, the method comprising establishing a melt of iron and nickel; dissolving tungsten in the melt to form a solution; wherein the atomic percents of the nickel, tungsten and iron range from between approximately Ni-7%W-0%Fe, Ni-18%W-0%Fe, and Ni-8%W-24%Fe, wherein Ni is the remainder, maintaining the solution at a first temperature sufficient to create a homogeneous mixture; allowing the homogeneous mixture to solidify; and thermochemically treating the solidified mixture for a time to dissolve any second phases or microstructure within the mixture.

Alloys for shaped charge liners method for making alloys for shaped charge liners

An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.

Armor systems including coated core materials

Laminate armor and methods of manufacturing laminate armor. Specifically, laminate armor plates comprising a commercially pure titanium layer and a titanium alloy layer bonded to the commercially pure titanium outer layer are disclosed, wherein an average thickness of the titanium alloy inner layer is about four times an average thickness of the commercially pure titanium outer layer. In use, the titanium alloy layer is positioned facing an area to be protected. Additionally, roll-bonding methods for manufacturing laminate armor plates are disclosed.

Laminate armor and related methods

Methods of producing armor systems, and armor systems produced using such methods

Methods of forming composite materials include coating particles of titanium dioxide with a substance including boron (e.g., boron carbide) and a substance including carbon, and reacting the titanium dioxide with the substance including boron and the substance including carbon to form titanium diboride. The methods may be used to form ceramic composite bodies and materials, such as, for example, a ceramic composite body or material including silicon carbide and titanium diboride. Such bodies and materials may be used as armor bodies and armor materials. Such methods may include forming a green body and sintering the green body to a desirable final density. Green bodies formed in accordance with such methods may include particles comprising titanium dioxide and a coating at least partially covering exterior surfaces thereof, the coating comprising a substance including boron (e.g., boron carbide) and a substance including carbon.

Composite materials and bodies including silicon carbide and titanium diboride and methods of forming same

Coated armor system and process for making the same

Methods of forming aluminum oxynitride (AlON) materials include sintering green bodies comprising aluminum orthophosphate or another sacrificial material therein. Such green bodies may comprise aluminum, oxygen, and nitrogen in addition to the aluminum orthophosphate. For example, the green bodies may include a mixture of aluminum oxide, aluminum nitride, and aluminum orthophosphate or another sacrificial material. Additional methods of forming aluminum oxynitride (AlON) materials include sintering a green body including a sacrificial material therein, using the sacrificial material to form pores in the green body during sintering, and infiltrating the pores formed in the green body with a liquid infiltrant during sintering. Bodies are formed using such methods.

Method of forming aluminum oxynitride material and bodies formed by such methods

The invention includes methods of forming an aluminum oxynitride-comprising body. For example, a mixture is formed which comprises A:B:C in a respective molar ratio in the range of 9:3.6-6.2:0.1-1.1, where 'A' is AlO, 'B' is AlN, and &#x201c;C&#x201d; is a total of one or more of BO, SiO, Si&#x2014;Al&#x2014;O&#x2014;N, and TiO. The mixture is sintered at a temperature of at least 1,600&#xb0; C. at a pressure of no greater than 500 psia effective to form an aluminum oxynitride-comprising body which is at least internally transparent and has at least 99% maximum theoretical density.

Growing community of inventors

Idaho Falls, ID, United States of America

Thomas Martin Lillo