Aluminum Company of America

Thomas M Gavasto

Gary P Tarcy

Siba P Ray

Rebecca K Wyss

T David Burleigh

A method for making a light metal-rare earth metal alloy comprises adding a pellet to a substantially flux-free bath of molten light metal, said pellet including a mixture of rare earth metal-containing compound and one or more light metal powders. On a preferred basis, such mixtures comprise scandium oxide, up to about 10 wt. % aluminum powder and a substantial majority of magnesium powder, all of which are substantially similar in median particle size. This mixture is preferably compacted under a pressure of about 7 kpsi or more, then added to a bath of molten magnesium or molten aluminum to make magnesium-scandium, magnesium-aluminum-scandium, or aluminum-magnesium-scandium alloys therefrom. There is further disclosed a method for making an alloy containing about 7-12 wt. % lithium, about 2-7 wt. % aluminum, about 0.4-2 wt. % scandium, up to about 2 wt. % zinc and up to about 1 wt. % manganese, the balance magnesium and impurities.

Method for making a light metal-rare earth metal alloy

An electrolytic process comprising evolving oxygen on an anode in a molten salt, the anode comprising an alloy comprising a first metal and a second metal, both metals forming oxides, the oxide of the first metal being more resistant than the second metal to attack by the molten salt, the oxide of the second metal being more resistant than the first metal to the diffusion of oxygen. The electrode may also be formed of CuAlO.sub.2 and/or Cu.sub.2 O.

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New Kensington, PA, United States of America

Thomas M Gavasto