Caterpillar Inc.

Thomas M Baker

George G Codina

Sivaprasad Akasam

Brian Douglas Hoff

John F Szentes

Robert Roy Sychra

Jon Nathaniel Husser

Keith Elliot Dixler

Larry H Franzen

William James Tate

Rodwan Tarek Adra

John W Crayton

Eric M Andris

Kris William Johnson

Edward Lee Zwilling

J Thomas Vachon

Michael David Seyfert

Lisa A Creger

Jay A Tschetter

Christopher M Seyfert

Michael Furlong

Jennifer L Dilliner

A motor driver for driving a motor is disclosed. The motor driver has a first power bus, a first switching device coupled between the first power bus and a first terminal of the motor, a second power bus, a second switching device coupled between the second power bus and a second terminal of the motor, and an integrated braking chopper coupled between the first and second power buses. The integrated braking chopper is configured to dissipate an extra power generated by the motor.

Motor driver having integrated braking chopper

A power converter assembly includes a housing and at least one transistor module. The housing has a liquid cooled heat transfer surface. The at least one transistor module is mounted directly to the liquid cooled heat transfer surface and positioned at least partially within the housing.

Power converter assembly having a housing

Assembling a power converter for a multiple phase electric drive propulsion system in a machine includes arranging a plurality of rectangular capacitor units of a capacitor subassembly for conditioning electrical power in the power converter in a first packaging arrangement. In the first packaging arrangement, major capacitor axes of each one of the capacitor units are co-linear with one another and minor capacitor axes of each one of the capacitor units are oriented parallel but not co-linear with one another. Assembling the power converter further includes arranging a plurality of IGBT modules of a transistor subassembly for power switching in the power converter in a second packaging arrangement. In the second packaging arrangement major module axes of each one of the IGBT modules are oriented parallel but not co-linear with one another and minor module axes of each one of the IGBT modules are co-linear with one another. The capacitor subassembly and the transistor subassembly are supported in the first packaging arrangement and in the second packaging arrangement for service in a power converter housing.

Electronics component packaging for power converter

A method is performed to provide a multi-functional user interface on a work machine for displaying suggested corrective action. The process includes receiving status information associated with the work machine and analyzing the status information to determine an abnormal condition. The process also includes displaying a warning message on the display device indicating the abnormal condition and determining one or more corrective actions to handle the abnormal condition. Further, the process includes determining an appropriate corrective action among the one or more corrective actions and displaying a recommendation message on the display device reflecting the appropriate corrective action. The process may also include displaying a list including the remaining one or more corrective actions on the display device to provide alternative actions to an operator.

Method and system for providing work machine multi-functional user interface

An electrical connector includes a female component having one or more receptacles, a first test receptacle, and a second test receptacle. The electrical connector also includes a male component having one or more terminals configured to engage the one or more receptacles, a first test pin configured to engage the first test receptacle, and a second test pin configured to engage the second test receptacle. The first test receptacle is electrically connected to the second test receptacle, and at least one of the first test pin and the second test pin is shorter in length than the one or more terminals.

Electrical connector

A method is provided for testing multiple elements of a work machine, including a control system, a component, a sub-component that is influenced by operations of the component, and a sensor that monitors a characteristic of the sub-component. In one embodiment, the method is performed by the control system and includes sending a command to the component to adjust a first parameter associated with an operation of the component. Also, the method includes detecting a sensor signal from the sensor reflecting a second parameter associated with a characteristic of the sub-component and determining whether the second parameter is acceptable based on the command. The control system may diagnose at least one of the elements of the work machine when the second parameter of the sub-component is not acceptable.

Control system health test system and method

There are situations in which an operator remains in an operator station of a work machine when an engine of the work machine is inactive. The present invention includes a control system for, and a method of, heating the operator station when the engine is inactive. A heating system of the work machine includes an electrically-powered coolant pump, a power source, and at least one piece of warmed machinery. An operator heat controller is moveable between a first and a second position, and is operable to connect the electrically-powered coolant pump to the power source when the engine is inactive and the operator heat controller is in the first position. Thus, by deactivating the engine and then moving the operator heat controller to the first position, the operator may supply electrical energy to the electrically-powered coolant pump, which is operably coupled to heat the operator station.

Control system for, and a method of, heating an operator station of a work machine

An apparatus for transmitting a signal corresponding to a rotation of a spherical body. The apparatus includes a housing having an aperture, and a substantially spherical body having a first portion disposed within the housing so as to have a portion of the body disposed within the aperture, the spherical body operable to rotate within the housing. A first and second permanent magnets are disposed within the spherical body, and are operable to emit a magnetic field. A first magnetic sensing device is disposed within the housing, the first magnetic sensing device being operable to detect the magnetic fields and to generate a first output signal as a function of the strength of the magnetic fields. The first output signal is transmitted via a first conductive path coupled with the sensor.

Magnetically coupled input device

In one aspect of the present invention, a joystick is disclosed. The joystick includes a control shaft and a pivotal mount for the control shaft. A plurality of centering springs bias the control shaft to a neutral position, and extend and contract in response to pivotal movement of the control shaft. An oscillator circuit is coupled to the centering springs and produces an output signal having a frequency responsive to the inductance of the centering springs.

Inductive joystick apparatus

In one aspect of the present invention, a joystick is disclosed. The joystick includes a control shaft having an operator handle and a base. A cardan joint is provided to pivotally mount the control shaft to the base. An actuating body is rigidly attached to the control shaft. Advantageously, a plurality of electrically non-contacting sensors is provided to sense the relative position of the shaft relative to the base. The sensors include a pair of spaced apart electrodes establishing an electrostatic capacity with each other, and a dielectric body being disposed between the electrode pair. Accordingly, as the control shaft pivots, the actuating body engages the dielectric body which moves the dielectric body relative to the electrode pair thereby modifying the capacitance of the sensor.

Capacitive joystick apparatus

In one aspect of the invention, an apparatus for sensing a plurality of operating parameters of an internal combustion engine is disclosed. An energy source supplies electrical energy to the pistons, whereby each piston forms a variable capacitor with the engine housing. The capacitance value of each variable capacitor changes as a function of the relative position of the piston to the housing. An oscillator circuit produces a capacitive signal that is indicative of the capacitance value of each variable capacitor. A microprocessor receives the capacitive signal and responsively determines one of a plurality of operating parameters of the engine.

Capacitive sensing apparatus for sensing a plurality of operating

In one aspect of the present invention, an apparatus for determining an extended length of a hydraulic cylinder is disclosed. A piston and rod are contained within a cylindrical housing of the hydraulic cylinder. A coil is wound about the rod and is attached to the piston and an end of the cylindrical housing. The coil extends and retracts with the reciprocating movement of the piston. An oscillator is coupled to the coil and produces a position signal in response to the inductance of the coil. A circuit receives the position signal, and determines the incremental linear position and velocity of the piston and rod relative to the housing in response to the frequency of the position signal.

Inductive sensing apparatus for a hydraulic cylinder

A non-contacting joystick includes a control shaft being universally movable about a Z-axis. A spherical conducting body is attached to an end of the control shaft. A plurality of conducting plates are disposed circumjacent to the spherical body. A charging power supply supplies electrical energy of a first polarity to the spherical body and electrical energy of a second polarity to the plurality of conducting plates. Each conducting plate forms a variable capacitor with the spherical body. The capacitance value of each variable capacitor is a function of the displacement of the spherical body relative to the Z-axis. A circuit produces a plurality of position signals, each position signal being responsive to a capacitance value of a respective variable capacitor. The position signals indicate the relative position of the spherical body.

Non-contacting joystick

An apparatus for determining the position of a movable object is disclosed. A pair of fixed elements having spaced electrically conductive surfaces form a capacitor. A movable element having an electrically nonconductive composition is connected to the movable object. The movable element is disposed between the fixed element pair. In response to the movement of the movable element, the capacitance value of the variable capacitor changes. A circuit detects the change in capacitance and determines the relative position of the movable object.

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Peoria, IL, United States of America

Thomas M Baker