Gm Global Technolgoy Operations, Inc.

Other

Thomas LaRose, Jr

Christopher L Whitt

Christopher C Swoish

Douglas Christopher Sarsen

Joshua Clifford Bedford

John A Catalogna

Michael A Smith

Paul Jasinkiewicz

Jianwen Li

Rebecca J Darr

Justin Adam Shetney

Nicholas Girardi

Rahul Mital

Sarah Funk

Giovanni David

Michael V Taylor

Po-I Lee

Jose Marcelino Garcia

David Michael Van Buren

Thomas J Sobtzak

Praveen S Chavannavar

A coolant control system of a vehicle includes a coolant pump that pumps coolant to a second radiator that is different than a first radiator that receives coolant from an engine of the vehicle. A diesel exhaust fluid (DEF) injector injects a DEF into an exhaust system and receives coolant output from the second radiator. A fuel heat exchanger transfers heat between coolant and fuel flowing therethrough. An engine control module is configured to determine a temperature of the DEF injector, control a duty cycle of the coolant pump, determine a vaporized condition of the coolant based on a DEF injector temperature, optionally further, in response to determining a vaporized condition of the coolant, implement a vapor purge by oscillating the duty cycle of the coolant pump, and optionally further identify a low-coolant condition of the coolant control system based on the vapor purges implemented during a time period.

Engine and coolant system control systems and methods

A coolant control system of a vehicle includes a coolant pump that pumps coolant to a heat exchanger. A diesel exhaust fluid (DEF) injector injects a DEF into an exhaust system and receives coolant output from the heat exchanger. A fuel heat exchanger transfers heat between coolant and fuel flowing through the fuel heat exchanger. An engine control module is configured to determine a first requested speed for DEF injector cooling, determine a second requested speed for fuel cooling, and based on at least one of the first and second requested speeds, selectively increase at least one of: opening of a valve that controls a flow rate of fuel flowing from the fuel rail to the fuel tank, a flow rate of fuel from fuel injectors of an engine to the fuel tank, and a target speed of the coolant pump.

Method for controlling and detecting ammonium nitrate and/or ammonium nitrite poisoning within selective catalytic reduction (SCR) devices and systems incorporating the same are provided. Methods can include detecting a SCR inlet exhaust gas NO:NOratio above a poisoning NOx flux threshold, detecting a SCR temperature below a poisoning temperature threshold, and determining SCR catalyst poisoning. Methods can further include performing a SCR catalyst cleaning strategy, wherein the SCR cleaning strategy comprises heating the SCR catalyst composition to a temperature above the poisoning temperature threshold. Cleaning strategies can including utilizing a heater, implementing a post-injection, after-injection, and/or auxiliary injection engine strategy wherein the engine is configured to supply exhaust gas to the SCR. Methods can further include arresting reductant dosing, identifying an opportunistic regeneration opportunity, and/or inhibiting performance of an appurtenant oxidation catalyst subsequent to determining SCR catalyst poisoning. The SCR catalyst composition can comprise iron and/or copper.

Methods for controlling and detecting catalyst poisoning of selective catalytic reduction devices

A method for controlling an exhaust gas treatment system is provided. The exhaust gas treatment system includes an exhaust gas stream supplied by an exhaust gas source to a selective catalytic reduction device, and a reductant supply source utilizing a volumetric pump. The exhaust gas source can include an internal combustion engine (ICE), such as a gasoline or diesel ICE. The method for controlling an exhaust gas treatment system includes commanding a reductant dosing quantity, determining a volumetric pump energizing time, determining an energizing time correction, and energizing the pump. The volumetric pump can comprise pump logic, and the volumetric pump energizing time can be determined by the pump logic. The energizing time correction can be determined using a calibration table. The calibration table can prescribe an energizing time correction based on a current pump pressure and the commanded dosing quantity.

Method for controlling an exhaust gas treatment system

An exhaust treatment system includes an SCRF device, a reductant delivery system, and an SCR storage module. The SCRF device includes a filter portion having a washcoat formed thereon that defines a washcoat thickness (WCT). The reductant delivery system is configured to inject a reductant that reacts with the washcoat based on a reductant storage model. The SCR storage module is in electrical communication with the reductant delivery system to provide the reductant storage model the amount of reductant to be injected based on the reductant storage model. The exhaust treatment system further includes a WCT compensation module configured to electrically communicate a WCT compensation value to the SCR storage module. The SCR storage module modifies the reductant storage model according to the WCT compensation value such that the amount of ammonia that slips from the SCRF device is reduced thereby increasing a storage efficiency of the SCRF device.

SCR filter washcoat thickness efficiency compensation system

An internal combustion engine is fluidly coupled to an exhaust aftertreatment system including a particulate filter. A method for operating the internal combustion engine includes determining an expected boost pressure of an intake air compressor system in response to an output torque request, determining a deviation between an actual boost pressure and the expected boost pressure, determining a engine-out soot generation rate correction based upon the deviation between the actual boost pressure and the expected boost pressure, adjusting a steady-state engine-out soot generation rate using the engine-out soot generation rate correction, time-integrating the adjusted steady-state engine-out soot generation rate, and commanding regeneration of the particulate filter when the time-integrated adjusted engine-out soot generation rate exceeds a predetermined threshold.

Method and apparatus to control regeneration of a particulate filter

A vehicle and a method of updating efficiency of a selective catalytic reduction filter (SCRF) of an exhaust treatment system of the vehicle are disclosed. The method includes obtaining an initial calculated efficiency of the SCRF, via a controller, regarding one of a NOx conversion, a reductant absorption, a reductant desorption and a reductant oxidation. The method also includes determining a soot mass estimate in the SCRF representative of an amount of soot collected inside the SCRF and determining a soot correction factor from the soot mass estimate. The method further includes calculating, via the controller, an updated efficiency value of the SCRF by multiplying the soot correction factor and the initial calculated efficiency to update efficiency of the SCRF.

Vehicle and a method of updating efficiency of a selective catalytic reduction filter of an exhaust treatment system of the vehicle

A urea injection controller for a motorized system includes a passive regeneration model configured and disposed to calculate an amount of NOx conversion resulting from an interaction between exhaust gases and soot entrained in a selective catalyst reduction filter (SCRF) device, a replenishment mode trigger module configured to set an ammonia replenishment request based on the passive regeneration model, and a replenishment control module configured to selectively activate a urea injector to discharge a particular amount of urea based on the regeneration model.

Urea injection controller for a motorized system

An exhaust treatment system to treat exhaust gas includes a particulate filter and a pressure sensor. The particulate filter is configured to trap soot contained in exhaust gas. The pressure sensor is configured to output a pressure signal indicative of a pressure differential of the particulate filter. The exhaust treatment system further includes a soot mass module configured to determine a soot mass. The soot mass is indicative of an amount of soot stored in the particulate filter based on the pressure differential and a soot model stored in a memory device. The exhaust treatment system further includes a continuously regenerating trap (CRT) compensation module configured to generate a variable CRT threshold. The CRT compensation module selectively outputs a CRT compensation value that modifies the soot model based on comparison between the NOx flow rate and the soot mass-based variable CRT threshold.

Enhanced CRT enablement based on soot mass stored in particulate filter

A system and method for adapting the clean filter correction map for a selective catalyst reduction filter SCRF of an exhaust gas aftertreatment system are provided. The system may be in fluid communication with an engine of a vehicle. The system may include a first pressure sensor and a second pressure. A differential pressure module is in communication with the first pressure sensor and the second pressure sensor and configured to generate a delta pressure signal corresponding to a pressure drop between the first pressure sensor and the second pressure sensor. The system may also include a controller configured to determine a number of completed regeneration events of the SCRF; compare the number of completed regeneration events to an evaluation element; and enable an adaptation module by executing one of a first control action, a second control action, and a third control action.

Method and system for adapting a clean filter correction map for a selective catalyst reduction filter

An exhaust treatment system includes a selective catalyst reduction filter (SCRF) device, a reductant delivery system, and a reductant storage module. The SCRF device includes a filter portion having a washcoat disposed thereon that defines a washcoat thickness (WCT). The reductant delivery system is configured to inject a reductant that reacts with the washcoat. The reductant storage module is in electrical communication with the reductant delivery system to determine a reductant setpoint that controls the amount of reductant injected from the reductant delivery system. The exhaust treatment system further includes a WCT compensation module configured to electrically communicate a WCT compensation value to the reductant storage module. The reductant storage module adjusts the setpoint according to the WCT compensation value such that the amount of ammonia that slips from the SCRF device is reduced as compared to the first setpoint.

Selective catalyst reduction filter washcoat thickness ammonia compensation system

In one exemplary embodiment of the invention, a method for controlling regeneration for an exhaust system of an internal combustion engine, wherein the exhaust system includes a particulate filter is provided, where the method includes determining a mass flow rate of oxygen received from the internal combustion engine, determining a particulate mass within the particulate filter, determining a desired particulate burn rate based on the mass flow rate of oxygen and the particulate mass and determining a current particulate burn rate. The method also includes determining a correction value based on the desired particulate burn rate and the current particulate burn rate, determining a temperature set point for exhaust gas entering the particulate filter based on the correction value, an engine speed and an engine load and communicating a signal, from a controller, to control a parameter for a regeneration system based on the determined temperature set point.

System and method for particulate filter regeneration

An internal combustion engine includes an intake air compressor system and is fluidly coupled to an exhaust aftertreatment system having a particulate filter. A method for operating the internal combustion engine includes determining a total engine-out soot generation based upon a summation of a steady-state engine-out soot generation rate and an engine-out soot generation rate correction. The engine-out soot generation rate correction is either zero when the intake air compressor system is closed-loop controlled or a rate based upon a deviation between an actual boost pressure and an expected boost pressure from the intake air compressor system. The particulate filter is regenerated when the total engine-out soot generation exceeds a predetermined threshold.

In one exemplary embodiment of the invention, a method for controlling regeneration for an exhaust system including a particulate filter is provided, where the method includes determining a mass flow rate of oxygen, determining a particulate mass, providing information describing desired set point temperatures corresponding to oxygen mass flow rates and particulate mass values and determining a temperature set point for exhaust gas entering the particulate filter based on the mass flow rate of oxygen, the particulate mass and the information describing desired set point temperatures corresponding to oxygen mass flow rates and particulate mass values. The method further includes communicating a signal to control a parameter for at least one selected from the group consisting of: a hydrocarbon injector, a heating device and a fuel injector configured to provide hydrocarbon post-injection to a cylinder of the internal combustion engine, the controlling based on the determined temperature set point.

In one exemplary embodiment of the invention, a method of regenerating a particulate filter includes flowing an exhaust gas from an internal combustion engine into a particulate filter and determining a particulate level in the particulate filter. The method also includes performing a primary regeneration when the particulate level is below a first value, the primary regeneration including flowing exhaust gas with a selected amount of hydrocarbons in the exhaust gas into the particulate filter, and performing a secondary regeneration when the particulate level is above the first value, the secondary regeneration including flowing exhaust gas with an increased amount of nitrogen oxide into the particulate filter.

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Howell, MI, United States of America

Thomas LaRose, Jr