Acushnet Company

Thomas L Mydlack

Thomas Edward Moore

Paul A Furze

Edmund T Maher

Mark Roger Verronneau

Edmund A Hebert

Mitchell E Lutz

Michael F Vieira

Nicholas M Nardacci

Michael R Madson

Kevin M Harris

Robert A Wilson

Ajay P Vora

Christopher Cavallaro

Jeffrey L Dalton

Matthew F Hogge

Dean A Snell

William Brum

John Calabria

Brian P St Aubin

Richard Westgate

Donald A Laprade

Thomas N Schermerhorn

Mitch E Lutz

Glenn R Newell

Sharon P Easton

Universal mold frames for producing multi-piece golf balls are provided. The mold frames include lower and upper frame plates having locator pins that are inserted into corresponding locator slots in the mold cavities. The eccentric pin layout of the frame plates and corresponding slots in the cavities means the cavities can be fitted easily and aligned in the frame plates. The interior surfaces of the mold cavities define a specific dimple pattern such as icosahedron or tetrahedron-based patterns. The mold frames can accommodate cavities having different dimple patterns. A castable liquid polymer, for example, polyurethane is dispensed into the mold cavities, which are then pressed together to form the spherical cover for the ball.

Mold frames and cavities for making dimpled golf balls

A method for compression molding a thin cover layer over a large or soft core golf ball, wherein the process includes mold press speed of closure, pressure within the mold cavities, temperature of materials being molded, and the movement of the compression press is controlled by as the mold position rather than any fixed amounts of time. A Ram press is moved in a very controlled fashion during the low pressure stage by a servo controller, and is governed by data fed to a control computer by a linear potentiometer, which allows for a very deliberate movement, especially over the last 0.4 inches of closing. A pressure transducer and thermocouples determine the flow point of the cover layer. Once the cover material starts to flow, the Ram press is triggered into a high pressure close wherein the cover layer is formed and then finally cooled.

Method for molding golf ball cover over soft core

The present invention is directed towards a multilayer golf ball which comprises a core having a treated surface and a cover layer having a plurality of dimples, wherein the cover layer is disposed concentrically about the core and bonded to the core preferably without an adhesive. The multilayer golf balls may alternatively or additionally be formed such that at least one layer of the core has a treated surface and is bonded, preferably without an adhesive, to an adjacent layer. The golf balls may be prepared by forming a first portion of a golf ball, wherein the first portion has a surface, treating the surface of the first portion to increase the adhesion thereof, and bonding at least a portion of a second portion concentrically about the surface of the portion.

Treatment for facilitating bonding between golf ball layers and resultant golf balls

The present invention is directed relates to a method of applying a thin thermoset or thermoplastic cover over a golf ball subassembly by simultaneously dispensing polyurethane into multiple molds while using multiple mixers from multiple polyurethane sources. The method employs a continuous conveyor system wherein pre-heated first (top) and second (bottom) mold halves are pre-heated and pre-sorted prior to a polyurethane material being deposited in each mold half, preferably, each mold half comprises four cavities. A rotary table maneuvers the mold halves into position to receive a shot of polyurethane in each cavity. The polyurethane is dispensed from two separate mixers, each mixer having a pair of dispensing nozzles capable of shuttling back and forth between the cavities. To maintain process integrity, it is imperative that polyurethane dispensed into a particular top mold half and the polyurethane dispensed into the corresponding mated bottom mold half be from the same polyurethane mixer. The method of the invention provides a mechanism to maintain that the shot of polyurethane in each mold half is dispensed from the same mixer.

Method of casting urethane for a golf ball cover

The present invention is directed to a magnetic indexing device that can be connected to a conveyor, the device firmly holding a golf ball in a particular orientation for the purposes of printing of indicia and logo on the ball when device and ball move along the conveyor. The device includes a stationary base portion and a rotating cup portion which are magnetically coupled to each other. Each portion has recesses for housing magnets to create a magnetic field of attraction which firmly locks the two portions together. When rotation of the cup portion to the base portion is required, the rotation is substantially friction-free because of a thrust bearing ring set in the base portion. The cup portion is caused to rotate 45&#xb0; or 90&#xb0; upon being biasly urged by station locks located on the conveyor. The cup portion has an open bridge section wherein cam surfaces of the station locks can engage and cause the cup portion to rotate, which is necessary for each new procedure, whether it be inspection of the ball, pad printing of indicia and logo, or curing the printed ink with ultraviolet light.

Device for automatic indexing of a golf ball

A method of orienting a spherical object comprising the steps of acquiring an image of a spherical object at an imaging station; analyzing the image with a first computer to determine an analysis; transferring the object from the imaging station to orienting stations using a transfer mechanism; and orienting the object to a predetermined orientation according to the analysis; wherein the orienting stations comprise first, second, and third stations each rotating the object about a single axis; the first, second, and third stations collectively orienting the object by rotation about alternately perpendicular axes. In one embodiment, at least one of the orienting stations is at least partially mounted onto the transfer mechanism. In another embodiment, the transfer mechanism is a compliant object carrier that is movable translationally and substantially immovable rotationally. In an alternate embodiment, the ball is orientated with a gimbaled mechanism. An object orienter is also disclosed.

Method of spherical object orientation and orienter for the same

A method for inspecting golf balls is disclosed. The method comprises the steps of providing at least one sensor capable of obtaining images of the infrared radiation emitted from the ball, obtaining at least one image of the ball using the sensor after paint or a coating has been applied to the surface of the ball, and determining whether the liquid was applied evenly on the surface of the ball. Preferably, the image is obtained during the transient period when the solvent in the paint or coating is evaporating. A number of numerical analysis can be used to determine the evenness of the paint or coating.

Apparatus and method for inspecting golf balls using infrared radiation

A method and apparatus for applying printing of indicia and logo to golf balls held and indexed by magnetic indexing devices connected to a conveyor. The device includes a stationary base portion and a rotating cup portion which are magnetically coupled to each other. Each portion has recesses for housing magnets to create a magnetic field of attraction which firmly locks the two portions together. When rotation of the cup portion to the base portion is required, the rotation is substantially friction-free because of a thrust bearing ring set in the base portion. The cup portion is caused to rotate 45&#xb0; or 90&#xb0; upon being biasly urged by station locks located on the conveyor. The cup portion has an open bridge section wherein cam surfaces of the station locks can engage and cause the cup portion to rotate, which is necessary for each new procedure, whether it be inspection of the ball, pad printing of indicia and logo, or curing the printed ink with ultraviolet light.

Method and apparatus for automatic indexing of a golf ball

The present invention is directed to a method of inspecting a curved object comprising the steps of acquiring inspection image data of a curved object using a detector, generating adjusted image data by adjusting the inspection image data, and comparing the adjusted image data with digitally generated image data of a predetermined image. In one embodiment, golf balls are inspected using a line scan camera and a line of coplanar and parallel, diffuse light that uniformly illuminates the camera's scan line. A method of digitally filtering brightness in a digital image is also disclosed.

Method of inspecting a sphere without orienting the sphere

A method of inspecting a golf ball, comprising the steps of providing a golf ball; providing a first light source emitting a first color of light; illuminating a first area of the golf ball with the first light source; providing a second light source emitting a second color of light different from the first color of light; illuminating a second area of the golf ball with a second light; providing a first detector comprising a first filter for transmitting the first color of light and filtering out the second color of light; providing a second detector comprising a second filter for transmitting the second color of light and filtering out the first color of light; rotating the ball about an axis; and detecting a shadow resulting from illumination by the first or second light sources.

Use of patterned, structured light to detect and measure surface defects on a golf ball

An automated flash/overflow removal system for the manufacturing of golf balls, including a gripping assembly mounted on a motion system. The gripping assembly includes a plurality of gripping members capable of clamping and releasing the flash/overflow from a golf ball mold portion.

Automated flash removal in golf ball production

The present invention is directed to a method of making a golf ball including the steps of cooling a golf ball subassembly such that the golf ball subassembly undergoes a volumetric reduction, and applying a cover layer over the volumetrically reduced golf ball subassembly. The method can further include a three-step curing process after applying the cover layer. The three-steps include maintaining mold halves containing the covered subassembly at a first temperature, heating the mold halves to a second temperature, then maintaining the mold halves at a third temperature. Also, the method can include cooling the cover materials in a mixer so that higher levels of catalyst can be used.

Method of making golf balls

The present invention is an improved mold-half that is useful in forming golf ball covers or other layers. The mold-half is particularly useful for compression molding a thin polyurethane cover over a golf ball formed from a plurality of inner layers. The mold-half includes a cavity and a land area surrounding the cavity. The land area has an upper surface and at least one vent in fluid connection with the cavity via a chamber formed by a recessed circumferential ledge adjacent the cavity. The ledge controls the flow of excess layer material from the cavity to each vent.

Growing community of inventors

Rochester, MA, United States of America

Thomas L Mydlack