Gm Global Technolgoy Operations, Inc.

Thomas John Timpf, Jr

Andrew C Baughman

Tao Wang

Fiona E Meyer-Teruel

Vivekananda Shripathy

Cody D Berman

Fang Wang

Michael P Barker

Charles A Campbell

Christine E Cabrera

Godwin Wede

A battery system includes a rechargeable energy storage system (RESS) having battery cells, and a battery controller network configured to execute two-level logic to detect a thermal runaway condition. The network includes RESS-embedded cell monitoring units (CMUs) electrically connected to a respective cell group, and measuring and wirelessly transmitting cell data. A battery control module (BCM) is in communication with the CMUs. Thermal runaway sensors are mounted on the CMUs and/or the BCM. A master controller connected to the BCM includes a thermal runaway detection algorithm configured to detect a thermal runaway condition occurring within the RESS. The BCM uses data from the CMUs and thermal runaway sensors to execute first logic level which determines when to wake up the master controller. The master controller, in response to receipt of a wakeup signal, executes a second logic level to execute the algorithm.

Two-level method for thermal runaway detection

A battery system with cell groups arranged in modules and with plurality of modules arranged in individual battery sub-packs includes a controller network configured to monitor the sub-packs. The network includes a plurality of cell monitoring units (CMUs); each CMU connected to one module for processing data for respective cell groups. The network also includes multiple voltage sensors on each CMU, with each sensor detecting voltage across one cell group. The network additionally includes an electronic controller programmed with an algorithm and in wireless communication with each CMU. The algorithm identifies when electrical power is disconnected from the RESS and directs electrical current through a selected sub-pack after power is restored. The algorithm also interrogates voltage sensors of a particular CMU, detects a change in voltage triggered by the current, and records a cross-reference between the particular CMU and the selected sub-pack when the change in voltage is detected.

Determination of battery module and sub-pack association in electrical energy storage systems

A monitor and control system and a method of monitoring and controlling an onboard system of an assembly includes one or more of a plurality of sensors detects whether an event occurred in the onboard system. The sensors communicate with a master controller when the master controller is in a nominal mode in which the master controller is powered on to actively monitor the sensors, and includes a sleep mode in which the master controller is powered off and does not monitor the sensors when in the sleep mode. An agent controller monitors the sensors when the master controller is in the sleep mode. One or more of the sensors signal the agent controller that the event has occurred. The agent controller signals the master controller to awaken from the sleep mode in response to the one or more of the sensors signaling the agent controller of the event.

Method of monitoring and controlling an onboard system and a monitor and control system

A method and system for waking up a primary microcontroller of a controller in response to a change in a control pilot signal generated by an external device coupled to the controller includes coupling the external device to an input port electrically connected to the controller. A control pilot signal generated by the external device is received by the input port and outputted to a monitoring device of the controller in low power mode. The monitoring device in low power mode polls the control pilot signal and upon detecting a valid change transitions to normal power mode to output a wakeup pulse to the primary microcontroller, which in a sleep state receives the wakeup pulse and wakes up to execute instructions stored on the primary microcontroller. In an example, the system controls recharging of a battery by a charging station which outputs a pulse width modulated control pilot signal.

Method and apparatus for controller wakeup using control pilot signal from charge port

A battery management method includes the following steps: (a) reading, via a battery management processor, a non-volatile memory to determine if the non-volatile memory contains data indicative of a brownout in the auxiliary battery module; (b) receiving, via the battery management processor, at least one input signal from at least one brownout detector of at least one smart device having a device processor in order to determine a brownout condition in at least one smart device; (c) determining, via the battery management processor, that a triggering event has occurred if the non-volatile memory contains data indicative of the brownout in the auxiliary battery module or the at least one smart device exhibits a brownout condition; and (d) commanding, via the battery management processor, the main battery module to electrically charge the auxiliary battery module of the hybrid vehicle if the triggering event has occurred.

Growing community of inventors

Royal Oak, MI, United States of America

Thomas John Timpf, Jr