Hunter Engineering Company

Thomas J Golab

Daniel R Dorrance

Mark S Shylanski

Michael T Stieff

Timothy A Strege

Leigh R Burns, Jr

David A Voeller

Nicholas J Colarelli, Iii

Dennis M Linson

Gregory F Meyer

Bruce E Bernard

Michael Wayne Douglas

Brian M Cejka

James W McClenahan

J Kaleb Silver

Daniel R Dorranc

A method and apparatus for calibrating laser displacement sensors within a vehicle inspection system. A calibration target structure is positioned within an operative field of view for the laser displacement sensor, providing one or more optical targets onto which illuminating laser beams from the laser displacement sensor are projected. Displacement measurements are acquired with the optical targets disposed at a plurality of positions within the field of view. The resulting displacement measurements, together with known position information for the optical targets, are utilized to calibrate an associated imaging sensor such that the displacement measurements associated with each illuminating laser beam and known positional information agree to within a desired tolerance throughout the operative field of view for the laser displacement sensor.

Method and apparatus for calibrating an inspection system for moving vehicles

A process for calibrating and evaluating a machine-vision vehicle wheel alignment system having front and rear imaging components associated with each of the left and right sides of a vehicle support structure. Each pair of imaging components defines a front and rear field of view, with a common overlapping region associated with each respective side of the vehicle support structure. Optical targets disposed within each of the overlapping field of view regions are observed by the imaging components to establish performance ratings for the system as a whole, for groups of components within the system, and for individual components within the system.

Method for evaluating component calibration in machine vision vehicle wheel alignment system

A machine vision vehicle wheel alignment system for acquiring measurements associated with a vehicle. The system includes at least one imaging sensor having a field of view and at least one optical target secured to a wheel assembly on a vehicle within the field of view of the imaging sensor. The optical target includes a plurality of visible target elements disposed on at least two surfaces in a determinable geometric and spatial configuration which are calibrated prior to use. A processing unit in the system is configured to receive at least two sets of image data from the imaging sensor, with each set of image data acquired at a different rotational position of the wheel assembly around an axis of rotation and representative of at least one visible target element on each of the two surfaces, from which the processing unit is configured to identify said axis of rotation of the wheel assembly.

Vehicle service system optical target assembly calibration

A method and apparatus for determining the alignment of a vehicle wheel using an optical target assembly secured to the vehicle wheel in a non-determined position, the optical target assembly having a dimensionally stable shape and a plurality of optical target elements disposed on a plurality of target surfaces. Images of the optical target elements are acquired by an imaging system, together with target identifying indicia, and utilized together with previously stored target characterization data to determine a spatial orientation of the optical target assembly and an alignment of the vehicle wheel onto which it is secured.

Method and apparatus for vehicle service system optical target assembly

An optical target for temporary application in non-determined placement on a surface of an object such as a vehicle wheel assembly within the field of view of an imaging sensor of a machine vision vehicle service system. The optical target consists of a flexible body which is relatively thin and generally flat, capable of conforming to the contours of a surface onto which it is secured in releasable manner by a means of adhesion. A set of visible optical elements are disposed on a front face of the target body for observation and imaging by the imaging sensors.

Optical targets for machine vision vehicle service system

A machine vision system is configured to facilitate placement of a vehicle service apparatus relative to an associated vehicle. The machine vision system is configured to utilize images of optical targets received from one or more cameras to guide the placement of the vehicle service apparatus relative to the associated vehicle.

Method and apparatus for guiding placement of vehicle service fixtures

A machine vision vehicle wheel alignment system for acquiring measurements associated with a vehicle. The system includes at least one imaging sensor having a field of view and at least one optical target secured to a wheel assembly on a vehicle within the field of view of the imaging sensor. The optical target includes a plurality of visible target elements disposed on at least two surfaces in a determinable geometric and spatial configuration. A processing unit in the system is configured to receive at least two sets of image data from the imaging sensor, with each set of image data acquired at a different rotational position of the wheel assembly around an axis of rotation and representative of at least one visible target element on each of the two surfaces, from which the processing unit is configured to identify said axis of rotation of the wheel assembly.

A method and apparatus for determining the alignment of a vehicle wheel using an optical target attached to the vehicle wheel, the optical target having a dimensionally stable shape and a plurality of visible features defining target elements arranged in a known geometric and spatial configuration relative to each other across at least two surfaces. A two-dimensional image of the optical target is acquired by an imaging system to detect a plurality of target element images corresponding to the plurality of target elements. A spatial orientation of the optical target and an alignment of the vehicle wheel is then determined from the plurality of target element images and the known geometric and spatial configuration of the plurality of target elements on the target surfaces.

A method and apparatus for determining the alignment of a vehicle wheel using an optical target attached to the vehicle wheel, the optical target having a dimensionally stable shape and a plurality of target elements arranged in a known geometric and spatial configuration relative to each other. A two-dimensional image of the optical target is acquired by an imaging system to detect a plurality of target element images corresponding to the plurality of target elements arranged on the optical target. A spatial orientation of the optical target and an alignment of the vehicle wheel is then determined from the plurality of target element images and the known geometric and spatial configuration of the plurality of target elements on the optical target.

A machine vision vehicle wheel alignment system optical target assembly incorporating an adaptor for attachment of an optical target to a vehicle wheel assembly. The adaptor includes at least three contact points for abutment against surfaces of a vehicle wheel assembly, and an attachment mechanism configured to grip surfaces of a tire mounted to the wheel rim to hold the optical target assembly in contact with the wheel assembly surface. The optical target is secured to the adaptor, and maintained in a fixed relationship to the wheel assembly thereby during a vehicle wheel alignment measurement procedure.

A method of the present invention provides methods for processing images of vehicle wheel assemblies acquired during vehicle service procedures to determine vehicle wheel assembly pose components, from which vehicle wheel alignment angles may be calculated.

Machine vision vehicle wheel alignment image processing methods

A vehicle wheel alignment sensor for a machine-vision vehicle wheel alignment system comprising a scanned beam camera incorporating an illumination source, a means for deflecting light emitted by the illumination source along a path within a field of view, and a detector array for receiving illumination reflected from objects within the field of view to generate an image which is representative of a region of interest within the field of view.

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St. Peters, MO, United States of America

Thomas J Golab