Cornerstone Research Group, Inc.

Spirit Aerosystems, Inc.

Comerstone Research Group, Inc.

Thomas J Barnell

Michael D Rauscher

Gary N Cupp

Tat Hung Tong

David Ernest Havens

Steven Fillmore Hanson

Jeffrey W Priest

Carl Ray Fiegenbaum

Michael Jeffrey Fisher

Joel James Everhart

Benjamin Dietsch

Ryan D Snyder

Sean P Garrigan

Richard D Hreha

Benjamin John Vining

David Martin Nickerson

Scott Robert Huelskamp

Rick D Stienecker

A method of making a fiber reinforced energetic composite is provided. The method includes providing a mold or mandrel defining a shape for the fiber reinforced energetic composite, providing an impregnated fiber layup over the mold or mandrel, and curing the impregnated fiber layup. The impregnated fiber layup includes a fiber layup and polymer resin, the fiber layup formed from a plurality of reinforcing fiber layers and an energetic polymer nanocomposite disposed adjacent one or more of the reinforcing fiber layers with the polymer resin impregnated within the reinforcing fiber layers. The energetic polymer nanocomposite includes core-shell nanoparticles entrained in a thermoplastic polymer matrix where the core-shell nanoparticles include a core made of metal and at least one shell layer made of metal oxide disposed on the core or a core made of metal oxide and at least one shell layer made of metal disposed on the core.

Method of making a fiber reinforced energetic composite

A fiber reinforced energetic composite is provided. The fiber reinforced energetic composite includes reinforcing fiber embedded in a cured polymer matrix and energetic polymer nanocomposite disposed in the reinforcing fiber. The energetic polymer nanocomposite including core-shell nanoparticles entrained in a polymer matrix. The core-shell nanoparticles include a core made of a metal and at least one shell layer made of a metal oxide disposed on the core or a core made a metal oxide and at least one shell layer made of a metal disposed on the core. The method of making a fiber reinforced energetic composite is also provided. Further, a composite container made of fiber reinforced energetic composite is further provided.

Fiber reinforced energetic composite

Embodiments of a hybrid fiber layup used to form a fiber-reinforced polymeric composite, and a fiber-reinforced polymeric composite produced therefrom are disclosed. The hybrid fiber layup comprises one or more dry fiber strips and one or more prepreg fiber strips arranged side by side within each layer, wherein the prepreg fiber strips comprise fiber material impregnated with polymer resin and the dry fiber strips comprise fiber material without impregnated polymer resin.

Hybrid fiber layup and fiber-reinforced polymeric composites produced therefrom

Method embodiments for producing a fiber-reinforced epoxy composite comprise providing a mold defining a shape for a composite, applying a fiber reinforcement over the mold, covering the mold and fiber reinforcement thereon in a vacuum enclosure, performing a vacuum on the vacuum enclosure to produce a pressure gradient, insulating at least a portion of the vacuum enclosure with thermal insulation, infusing the fiber reinforcement with a reactive mixture of uncured epoxy resin and curing agent under vacuum conditions, wherein the reactive mixture of uncured epoxy resin and curing agent generates exothermic heat, and producing the fiber-reinforced epoxy composite having a glass transition temperature of at least about 100&#xb0; C. by curing the fiber reinforcement infused with the reactive mixture of uncured epoxy resin and curing agent by utilizing the exothermically generated heat, wherein the curing is conducted inside the thermally insulated vacuum enclosure without utilization of an external heat source or an external radiation source.

Fiber-reinforced epoxy composites and methods of making same without the use of oven or autoclave

A method and support apparatus for providing structural support to a mold or mandrel, such as a shape memory polymer (SMP) apparatus configured for shaping a composite part. The support apparatus may comprise a rigid structural member and a plurality of SMP cells attached thereto and configured to inflate or deploy in a malleable state toward and against a surface of the SMP apparatus, mold, or mandrel. Then the SMP cells may be returned to a rigid state while still pressed against this surface, thereby providing structural support when composite material is applied to an opposite surface of the SMP apparatus, mold, or mandrel. After the composite material is cured into the finished composite part, the SMP cells may be deflated or otherwise collapse toward the structural member to provide enough clearance to be removed from the cured composite part.

Reconfigurable shape memory polymer tooling supports

The shape memory polymers disclosed are a reaction product of at least one reagent containing two active amino-hydrogen or two active phenolic-hydrogen with at least one multifunctional cross linking reagent which contains at least three or more active amino- or phenolic-hydrogen or is a reagent containing at least three glycidyl ether moieties which is then further mixed with at least one diglycidyl ether reagent whereupon the resulting mixture is cured and has a glass transition temperature higher than 00 C. This reaction creates crosslinking between the monomers and polymers such that during polymerization they form a crosslinked thermoset network.

Shape memory epoxy copolymer

Growing community of inventors

Dayton, OH, United States of America

Thomas J Barnell