Outokumpu Oyj

Thomas Hündgen

Stefan Lindner

Thomas Fröhlich

Martin Poloczek

Philip Ninnemann

Christian Dömkes

A resistance spot welding electrode for forming dissimilar welded lap joints in crash-relevant structural components of the automotive industry made of high-strength materials. The resistance spot welding electrode includes a cap having, at an end portion of the electrode in contact with materials to be welded together during welding, a non-axially symmetrical contact area in order to form, between the materials being welded, a weld nugget with an essentially similar non-axially symmetrical shape.

Resistance spot welding electrode and use of the electrode

A method for manufacturing a sandwich panel as a semi-finished product where at least one layer of a non-metallic material is positioned between at least two metallic layers. At least one of the metal layers is shaped into a three dimensional layer and the metal layers are material closured to each other by a tack weld on the metallic contacts between the metallic layers to enable resistance weldability of the semi-finished product in order to connect the semi-finished product to a desired combination of solutions.

Method for manufacturing a weldable metal-polymer multilayer composite

The invention relates to a manufacturing method for a crash frame of a battery compartment for electric drive vehicles by using metallic sheets which are arranged on top of one another and fixed together and which form in a following step a space by using an inner active media forming process to create walls of a crash frame whereby the space works as a deformation space to protect the battery modules inside the battery compartment against an impact. The invention further relates to the use of the crash frame for a battery compartment.

Method for manufacturing a crash frame of a battery compartment for battery electric vehicles

A method for joining of at least two materials, non-weldable directly to each other with thermal joining processes in a lap joint configuration includes a two step sequence including a first step to apply a thermomechanical or mechanical surface protection layer on the surface of a (stainless) steel substrate and a second step where, a thermal joining process is used to weld the sprayed layer with an applied aluminum sheet without having brittle intermetallic phases in the whole material configuration.

Resistance welding of unweldable metals with thermal sprayed interlayers

Method for joining of at least two unweldable materials, non-weldable directly to each other with thermal joining processes in a lap joint configuration, where a two step sequence is used consisting of a first step to apply a thermomechanical or mechanical surface protection layer on the surface of an unweldable material and a second step, where a thermal joining process is used to joint the sprayed layer with an applied layer sheet.

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Juechen, Germany

Thomas Hündgen