Saudi Arabian Oil Company

Wellbore Integrity Solutions LLC

Thomas Heinold

Amjad Alshaarawi

Peter Ido Egbe

Ahmed Yasin Bukhamseen

Songlin Zhong

Abdullah Atiyah

Alessandro Antonio Gallelli

Zahrah Marhoon

Zahrah Al Marhoon

Abdallah A Alkubaisi

Khalil E Mohamed

David Shearer

A method of repairing wellbores includes setting a plug to isolate a wellbore flowpath within a plurality of concentric casing strings, milling a window through a radially innermost casing string of the plurality of concentric casing strings, via a casing milling tool, and radially outward towards one of a plurality of cement columns, cleaning out one of plurality of a cement columns between two of the concentric casing strings to expand the window radially, inserting a solid eutectic alloy into the wellbore flowpath above the plug, heating the solid eutectic alloy, via a heater inserted within the wellbore flowpath, to melt the eutectic alloy and allow the melted eutectic alloy to flow into the window, solidifying the melted eutectic alloy to form a solidified eutectic plug within the window, and drilling out the solidified eutectic plug to restore the wellbore flowpath through the eutectic plug.

Eutectic alloy system for concentric casing string cement repair

A method includes running a eutectic alloy system downhole in a wellbore including a first casing string and a second casing string therein, activating a differential valve tool within the second casing to generate a primary annular seal within a casing-casing annulus defined between the first casing string and second casing string, pumping a flushing fluid into the casing-casing annulus above the primary annular seal via a first ported collar, melting a eutectic alloy blanket into a molten alloy within the flushing fluid in the casing-casing annulus via a heater, solidifying the molten alloy to establish a supplemental seal above the primary annular seal in the casing-casing annulus between the first casing string and second casing string, and pumping cement into the casing-casing annulus above the supplemental seal to form a cement column in the casing-casing annulus via a second ported collar.

Eutectic alloy system for casing-casing annulus cement repair

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Dhahran, Saudi Arabia

Thomas Heinold