Baker Hughes Corporation

Thomas Ganz

Thorsten Schwefe

Henning Finke

A bearing element for a rotary, earth boring drag bit effectively reduces an exposure of at least one adjacent cutting element by a readily predictable amount, as well as a depth-of-cut (DOC) of the cutter. The bearing element has a substantially uniform thickness across substantially an entire area thereof. The bearing element also limits the amount of unit force applied to a formation so that the formation does not fail. The bearing element may prevent damage to cutters associated therewith, as well as possibly limit problems associated with bit balling, motor stalling and related drilling difficulties. Bits including the bearing elements, molds for forming the bearing elements and portions of bodies of bits that carry the bearing elements, methods for designing and fabricating the bearing elements and bits including the same, and methods for drilling subterranean formations are also disclosed.

Drill bits with bearing elements for reducing exposure of cutters

Earth-boring tools comprise a bit body comprising a face and a plurality of blades extending radially outward over the face and forming gage regions. A shank is coupled to the bit body and includes a threaded portion for connecting to a drill string. A sleeve structure is positioned adjacent to the bit body and surrounds a portion of the shank, the sleeve structure extending from adjacent the bit body to proximate the threaded portion of the shank. An outer surface of the sleeve structure comprises a plurality of circumferentially spaced gage pads extending thereover and may comprise a plurality of breaker flats.

Sleeve structures for earth-boring tools, tools including sleeve structures and methods of forming such tools

A bearing element for a rotary, earth boring drag bit effectively reduces an exposure of at least one adjacent cutting element by a readily predictable amount, as well as a depth-of-cut (DOC) of the cutter. The bearing element has a substantially uniform thickness across substantially an entire area thereof. The bearing element also limits the amount of unit force applied to a formation so that the formation does not fail. The bearing element may prevent damage to cutters associated therewith, as well as possibly limit problems associated with bit balling, motor stalling and related drilling difficulties. Bits including the bearing elements, molds for forming the bearing elements and portions of bodies of bits that carry the bearing elements, methods for designing and fabricating the bearing elements and bits including the same, and methods for drilling subterranean formations are also disclosed. The design and drilling methods include selecting a formation to be drilled, calculating a desired DOC and the strength of the formation, and calculating a height or thickness of a bearing element that may limit the DOC and the unit force applied to the formation.

Cutter inserts for rotary drill bits include a cutter insert body having a cutter recess configured to receive a backup cutter therein. Rotary drill bits for drilling a subterranean formation include at least one such cutter insert affixed to a blade rotationally behind a cutter pocket for a primary cutter. Methods of manufacturing such drill bits include providing a bit body having a plurality of blades. A cutter insert is provided and secured within a cutter insert recess formed in the face of a blade. A backup cutter is secured within a cutter recess of the cutter insert.

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Bergen, Germany

Thomas Ganz