Robert Boschgmbh

Diesel Technology Company

Diesel Technology Corporation

Diesel Forward, Inc.

Thomas Edwin Earhart

Randall Clare Harkema

Mike Van Allsburg

Todd Foote

William Joseph Rutecki

Allan J Vanden Berg

A method of remanufacturing an injector involves an original lead extending from an overmold block. A milling cutter is used to mill a cavity into the overmold block to provide access to the original lead. The milling cutter splits the original lead into a remainder portion and a discard portion. A replacement lead is inserted into the overmold block to overlap with the remainder portion, and the overlapping leads are soldered to each other. The exposed overlap area is encapsulated with filling material. The original lead is preferably cut such that a tip of the remainder portion is angled, pointed, or otherwise shaped to increase the surface area that is exposed at the tip. The increased exposed surface area increases the area over which the replacement lead and the remainder portion make contact with each other when overlapping. Greater contact between the soldered leads strengthens their connection.

Injector remanufacturing

An electromechanical fuel injector for an internal combustion engine. The fuel injector includes a pump unit and a control valve assembly in communication with the pump unit. The control valve assembly including a body and a stator. The fuel injector also includes a stator nut cooperable with the valve body to secure the stator to the valve body and at least one expansion tank to accumulate pressure created by the pump unit. The fuel injector may also include a spacer.

Fuel injector having an expansion tank accumulator

Methods of swaging fuel injector pump components are provided. A method of securing an armature plate to a control valve of a solenoid-actuated fuel injector pump comprises: (1) providing a control valve stem extending from the control valve, the stem having a body with a body width, a head with a head width narrower than the body width, and a neck with a neck width narrower than the head width, the neck forming an annular groove between the head and body; (2) providing a central aperture formed in the armature plate having an aperture width between the head and body widths; and (3) forcing the stem into the central aperture in a manner to cause a portion of the armature plate to deform into the groove to secure the armature plate to the stem. Also provided is a method of plugging a fuel flow passage in a fuel injector pump body, comprising: (1) providing a plug; (2) inserting the plug at least partially into the passage; and (3) swaging the plug into the passage in a manner to deform a portion of the pump body around the plug to secure the plug in the passage.

Method of assembling fuel injector pump components

Growing community of inventors

Middleville, MI, United States of America

Thomas Edwin Earhart