Nordson Corporation

Thomas E Hollstein

Jeffrey R Shutic

John F Carlson

Harry J Lader

Ernest J Fena

Keith E Williams

Robert J Holland

Terrence M Fulkerson

Gerald W Crum

John Sharpless

Ronald J Hartle

David E O'Ryan

John C Traylor

David L Moses

Douglas C Mulder

Joseph C Waryu

Allen R Newman

James J Turner

Richard D Burke

Raymond M Fetcenko

Kenneth W Gray

Dean A Koch

Phillip R Barnett

Michael A Bordner

William S Miller

Mark Gacka

Larry W Keefer

Phillip R Barnett, Deceased

Louis A Frey

Robert A Herrig

Darryl Reagin

An apparatus for applying powder coating material onto large objects such as automotive, truck or other vehicle bodies includes a powder spray booth defining a controlled area within which to apply powder coating material onto the vehicle bodies, a powder kitchen located at a remote position from the powder spray booth, and, a number of feed hoppers located proximate the booth which receive powder coating material from the powder kitchen and supply it to automatically or manually manipulated powder spray guns associated with the booth. Oversprayed powder coating material is removed from the booth interior by a powder collection and recovery system which transmits the oversprayed powder back to the powder kitchen for recirculation to the powder spray guns.

Vehicle powder coating system

A powder spray gun includes a rotary distributor which is capable of operating at slower speeds than liquid spray gun to reduce the problem of powder fusing, increases bearing life, reduce wear on moving parts while generating larger fan patterns and optimized charge transfer capabilities. The powder spray gun has a powder flow path which extends through a gun body to a powder outlet. The rotatable powder distributor is located at the powder outlet. A drive mechanism in the form of a motor is located within the housing and connected to the distributor the rotate the distributor. A spindle, which is mounted for rotation within the body, has a passageway therethrough which forms a part of the powder flow path. The distributor communicates with the passageway and is attached for rotation with the spindle. The powder thus enters the passageway in the rotating spindle before it passes into the rotating distributor. A chamber is formed within the body around the spindle, and the chamber is connected to an air supply to pressurize the chamber. A nonrotating flow tube through which powder flows into the passageway in the spindle, with a gap being formed between the nonrotating flow tube and the rotatable spindle. The gap communicates with the chamber whereby pressurized air from the chamber escapes through the gap to provide a rotary seal between the tube and the spindle. A sealing member may be used to prevent back flow of air through the gap.

Powder spray gun with rotary distributor

A powder spray gun includes a rotary distributor which is capable of operating at slower speeds than liquid spray gun to reduce the problem of powder fusing, increases bearing life, reduce wear on moving parts. The powder spray gun has a powder flow path which extends through a gun body to a powder outlet. The rotatable powder distributor is located at the powder outlet. A drive mechanism in the form of a pneumatic motor is located within the housing and connected to the distributor the rotate the distributor. A spindle, which is mounted for rotation within the body, has a passageway therethrough which forms a part of the powder flow path. The distributor communicates with the passageway and is attached for rotation with the spindle. The powder thus enters the passageway in the rotating spindle before it passes into the rotating distributor. A chamber is formed within the body around the spindle, and the chamber is connected to an air supply to pressurize the chamber. A nonrotating flow tube through which powder flows into the passageway in the spindle, with a gap being formed between the nonrotating flow tube and the rotatable spindle. The gap communicates with the chamber whereby pressurized air from the chamber escapes through the gap to provide a rotary seal between the tube and the spindle. A sealing member may be used to prevent back flow of air through the gap.

A twin headed, electrostatic powder coating gun assembly in a lightweight, hollow housing readily mounted on a programmable robot so that the shape of the powder spray pattern can be controlled. The powder coating guns can be mounted in an adjustable housing and/or adjustably mounted in an unadjustable housing. The powder coating guns include an air purge system to clean the nozzles of coating powder.

Robot mounted twin headed adjustable powder coating system with spray

A powder coating system particularly adapted for coating large objects such as automotive and other vehicle bodies comprises a spray booth having a manual/robotic spraying area for the application of powder to the inner door flanges and other hard to reach areas of the vehicle body using manually or rotatably operated powder dispensers, and an automatic spraying area wherein the remainder of the vehicle body is coated using automatically manipulated powder dispensers. A powder collection and recovery system is associated with the spray booth which includes removable cartridge filters arranged in V-shaped filter banks within powder collection chambers beneath the floor of the booth, a system for the transfer of powder collected in the powder collection chambers to hoppers located exteriorly of the booth and an air exhaust system for equalizing the negative pressure within clean air chambers which receive clean air after filtering by the cartridge filters.

Method for powder coating objects and collecting oversprayed powder

Powder coating system

A powder feed hopper includes a housing which mounts a porous plate adapted to support particulate powder material and receive an upwardly directed flow of fluidizing air to form an air-entrained fluidized bed in the housing above the porous plate. In order to improve fluidization, a baffle plate is mounted beneath the porous plate in the path of the pressurized air discharged from one or more air nozzles to create a circulating flow of air-entrained particulate powder material within the fluidized bed in which the flow moves upwardly along the wall of the housing and then inwardly and downwardly toward the center of the porous plate. Additionally, stirrer blades are located immediately above the porous plate to create turbulence and reduce the formation of concentrated channels of air atop the porous plate.

Powder feed hopper

Apparatus for coating the endmost threaded section of a pipe with corrosion resistant powder coating material by rotating the pipe and spraying the section to be coated with electrostatically charged, air-entrained powder through two stationary nozzles, one of which is directed at the section to be coated, and the other of which is directed at the chamfered end of the pipe. To prevent overspray of the powder from contacting the pipe adjacent to the area to be coated, a pair of air nozzles are directed at the area of the pipe adjacent to the area to be coated.

Apparatus for coating pipe threads

A powder spray gun for use in spraying particulate powder material of different colors is constructed of a number of individual parts which are quickly and easily disassembled from one another so that each part which comes into contact with particulate powder material can be individually cleaned in changing over from one powder to another. The powder spray gun comprises a mounting block which carries a rearward barrel member and a powder inlet tube, a forward barrel member connected to the rearward barrel member, a nozzle and pattern adjustment sleeve both carried on the forward barrel member and an electrostatic cable assembly received within a barrel liner which extend axially along the length of the spray gun. All but one of the connections between these parts are made by O-rings which frictionally engage facing surfaces of the parts so that they are easily pulled apart, cleaned by a jet of air or the like and then reassembled in preparation for spraying another color of particulate powder material.

Powder spray gun for quick color changes systems

An electrostatic spray device and cable assembly for charging coating material applied to an article in industrial finishing operations includes a gun body having a powder flow passageway and a dielectric sleeve contained within the passageway such that the discharge opening of the spray device surrounds the sleeve. The cable assembly comprises a dielectric tube having a hollow interior and a high voltage electrostatic cable mounted within the tube and connected at one end to a supply of electrostatic voltage. A particle deflector having an electrode in the form of a resistive sheet is mounted by the tube in charging relationship to a coating particle discharge opening in the spray gun, and the opposed end of the cable is electrically connected to the electrode. An adjustment device acts on the tube and cable to move them as a unit within the passageway in the spray gun to adjust the axial position of the deflector and electrode relative to the particle discharge opening in the spray device.

Electrostatic spray gun device and cable assembly

A lance extension venturi sleeve is disposed preferably within the rear one-third of the lance extension of a powder spray gun. The sleeve increases the velocity of the powder stream and provides an abrupt opening to the larger lance extension tube. The velocity increase and the turbulence so created increase the homogeneity of the powder in the stream and produce a more uniform powder spray pattern or powder 'cloud' for even powder coating of articles to be coated.

Lance extension venturi sleeve

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Amherst, OH, United States of America

Thomas E Hollstein