Klockner Bartelt, Inc.

Thomas E Brooker

Gregory A Conn

James E Todd

William R Mitchell

A motor-driven and controlled packaging machine for forming pouches from a web of material. The controls allow the machine to be run with either a continuously or intermittently advancing web. Seal bars are mounted on moveable carriages which move with the web as they form the seals. A web unwind is servo controlled to minimize the amount of festoon section needed when operating in intermittent mode. Each registration-related component of the machine has a dedicated sensor for independently registering each component with the web. Accordingly, the machine may regain registration with minimal web waste and can be quickly and easily repositioned for different pouch sizes.

Servo-controlled pouch making apparatus

A packaging machine for forming pouches from a web of material having web tension control. A second pair of infeed rolls allows web tension through a sealing section to be controlled. An unwind reel is power-driven according to downstream web demand to thereby minimize tension spikes through the infeed section. The power unwind further minimizes the amount of festoon area needed. An entire packaging machine may be provided using modules. The registration-related operations of each section are independently controlled so that each module need only coordinate input and/or output speeds with interfacing sections.

Modular packaging machine with web tension control

A packaging machine capable of forming pouches from both continuously and intermittently advancing webs. The machine has a pair of drive rolls adapted to advance the web that are operable both continuously and intermittently. Web-engaging components of the machine are operable to engage the web and perform their associated functions as the web is in motion. The web-engaging components are further selectively operable to have an adjustable dwell period between operations, thereby allowing the machine to be switched between continuous and intermittent modes, and to adapt the machine to form pouches of various sizes. The formed pouches are transferred to a pouch filling section which is also operable to receive and advance individual pouches either continuously or intermittently.

Packaging machine having continuous and intermittent modes

Pouch filling apparatus for carrying pouches through a pouch filler. The apparatus has leading and trailing clamps which are mounted on independent endless carriers. The endless carriers are driven at the same speed, but are controlled to maintain a set lag distance between the leading and trailing clamps. The lag distance may be adjusted to thereby adapt the apparatus for pouches of various sizes. The apparatus further incorporates a single retard arm and a single advance arm for moving the leading clamp between opened and closed pouch positions, respectively. The advance arm is located upstream of the pouch filler to move the leading clamp into the open pouch position for filling. The retard arm is located downstream of the pouch filler and moves the trailing clamp to the closed pouch position for sealing. The retard and advance arms are independently servo controlled to adapt the apparatus for pouches of various sizes and for continuous and intermittent operation.

Pouch carrying apparatus

The machine includes a vacuum head which is mounted to rotate on the outer end of an elongated arm adapted to be pivoted upwardly and downwardly about a fixed pivot by a servo drive. As the arm pivots, the vacuum head picks either a carton blank or a tray blank out of a magazine and transfers the blank toward a conveyor. During the pivoting, the vacuum head is turned relative to the arm and, when the blank is a carton blank, the turning motion brings the blank into engagement with a fixed plow which erects the blank. During final downward movement of the arm, the vacuum head is held parallel to the conveyor and moves toward the conveyor with a vertical plunging motion. When the blank is a tray blank, such vertical plunging causes the blank to be erected by flights on the conveyor as the blank is loaded between the flights.

Growing community of inventors

Sarasota, FL, United States of America

Thomas E Brooker