Mahle International Gmbh

Dana Corporation

Mahel International Gmbh

Thomas C Stong

Thomas J Smith

Peter J Einberger

Michael T Lapp

Wolfgang Rein

Christopher Hall

David Domanchuk

Jason Bieneman

Alexander Cooper

Robert Piccard

Andrea C Paul

Alexander S Cooper

A piston ring is formed from a steel substrate consisting of the carbon in a range of 0.80-0.95 wt. %, silicon in a range of 0.30-0.55 wt. %, manganese in a range of 0.25-0.5 wt. %, phosphorus in a range of up to 0.04 wt. %, sulfur in a range of up to 0.04 wt. %, chromium in a range of 17-18 wt. %, molybdenum in a range of 0.70-1.25 wt. %, vanadium in a range of 0.05-0.15%, the remainder iron. The ring has been through hardened and tempered so that it has a hardness of 46-54 HRC. A coating is then applied via PVD or other suitable methods onto the ring surface to create the finished piston ring.

Coated steel piston ring

Exemplary pistons and methods are disclosed. A method may include depositing a scuff and seizure resistant material via a thermal spray method on the surface of a piston pin bore used in internal combustion engines. Exemplary pistons may have a crown and a skirt. The piston crown may define a combustion bowl and a ring land extending circumferentially around the combustion bowl, the skirt supporting the crown, the skirt including a pair of pin bosses, the pin bosses each defining a pin bore configured to receive a piston pin, each pin bore defining a pin bore surface extending circumferentially about the piston pin bore, the bore surface formed of a first material. The method may further include applying a coating comprising at least a second material different from the first material to the pin bore surfaces using a thermal spray process.

Piston with coated pin bore

A piston ring for a piston of a reciprocating internal combustion engine. The piston ring comprises a body having an outer contact surface. A tribological coating is formed on the outer contact surface of the body. The tribological coating comprises a quaternary Cr&#x2014;V&#x2014;Ti&#x2014;N system. In one form, the tribological coating is deposited on the outer contact surface of the body as a stack of multiple layers.

Piston ring

Various methods including applying a coating material with an additive to an article are disclosed. The coating material may be in a powder form before a thermal spraying used to apply the coating material. The coating material may comprise a chromium nitride, a chromium carbide, a chromium silicide, or a tungsten carbide. Additional materials may be added, e.g., a molybdenum alloy such as molybdenum-chromium. In one aspect, thermal spraying includes melting the coating material, propelling the molten coating material toward the article to be coated, and coating the article with the molten coating material. In another aspect, the coated article is one or more piston rings.

Coating additive

A connecting rod having a small end and a large end, the small end including a pin bore defined by a pin bore surface. A thermal spray coating applied to at least a portion of the pin bore surface and a method of applying the thermal spray coating to the pin bore surface using a thermal spray technique.

Thermal spray coating for connecting rod small end

A wear resistant coating for protecting surfaces undergoing sliding contact is disclosed. The wear resistant coating is applied by high velocity oxygen-fuel (HVOF) deposition of a powdered blend of the coating constituents. The powdered blend includes a nickel-chromium alloy, chromium carbide, and molybdenum. The disclosed coating should find use as a bearing surface on piston rings, cylinder liners, and other components of a power cylinder assembly of an internal combustion engine.

Wear resistant coating for piston rings

The present invention relates to a method including thermal spraying a chromium nitride or a chromium carbide and chromium silicide coating material on to an article. The coating material may be in a powder form before thermal spraying. In one aspect, the thermal spraying includes melting the coating material, propelling the molten coating material toward the article to be coated, and coating the article with the molten coating material. In another aspect, the coated article is one or more piston rings.

Thermally sprayed coatings

The present invention relates to a method including thermal spraying a chromium nitride coating material on to an article. The chromium nitride may be in a powder form before thermal spraying. In one aspect, the thermal spraying includes melting the coating material, propelling the molten coating material toward the article to be coated, and coating the article with the molten coating material. In another aspect, the coated article is one or more piston rings.

Growing community of inventors

Kent City, MI, United States of America

Thomas C Stong