Ford Global Technolgoies, LLC

Thomas Baranowski

Maik Broda

Markus Franzen

Pascal Rebmann

Marcel Mathissen

Julius Maximilian Engelke

Maximilian Engelke

Raphael Koch

Maira Magnani

Stefan Wolter

Volker Scheer

Florian Golm

Carsten Starke

Jessica Rebecca Rausch

Lars Bognar

Kevin John Maile

Ferat Oezkan

Xiao Chen

Brian David Pearce

A system includes at least one electronic controller configured to generate machine code based on a predetermined component geometry associated with a component and at least one printing device. The system includes a comparison system comprising at least one recording device configured to record a geometry of the component using one of a strip projection routine and a white-light interferometry routine and at least one comparison controller configured to compare the geometry of the component with the predetermined component geometry. When a deviation exceeds a predetermined limit value, the at least one comparison controller is configured to generate modification information and deliver the modification information to the at least one electronic controller. The at least one electronic controller is configured to modify the machine code based on the modification information and to deliver the modified machine code to the printing device.

System and method for the additive manufacture of components

A production method for manufacturing a hairpin coil includes positioning a plurality of hairpin-like conductor elements on a coil support such that conductor end portions of conductor elements to be connected, which protrude from the coil support, are arranged adjacent to one another as conductor end portion pairs, securing the relative position of the conductor end portions of a conductor end portion pair, and simultaneously welding the respective conductor end portions of a plurality of conductor end portion pairs by friction welding, by a friction surface of a welding tool being simultaneously moved in a frictional manner along the plurality of conductor end portion pairs.

Production method for a hairpin coil

A method for producing a support for a motor vehicle, in particular a dashboard support, comprises the following steps: producing a core from a foam material and at least partially surrounding the core with a unidirectional layer to form a reinforced core. A resulting support for a motor vehicle has a core made of a foam material, wherein the core is at least partially provided with a unidirectional layer.

Method for producing a support and motor vehicle support

A method of manufacturing a plurality of conductor elements includes providing the plurality of conductor elements, each conductor element includes a conductor end section having an electrically insulating surface coating; securing the conductor end sections of the conductor elements with respect to each other; and simultaneously removing at least a portion of the electrically insulating surface coatings of the conductor end sections using a machining surface of a stripping tool being moved along the conductor end sections.

Stripping method for conductor elements for a hairpin coil

A hollow body composite component is produced by a method using an injection mold, wherein a cavity of the injection mold is filled at least partially with a flowable material by injection of the flowable material, and a mandrel is driven through the flowable material to form a hollow body. Using the mandrel, at least one strip-shaped reinforcing element is introduced into a hollow body interior and is arranged on a surface of the hollow body facing the hollow body interior.

Method for producing a hollow body composite component, and mandrel for use in such a method

An additive manufacturing method for a component, the component being produced layerwise by fused filament fabrication, includes magnetizing a substrate plate, depositing at least one first layer on the substrate plate, this first layer including a first substance that contains magnetic material, depositing at least one further layer of a second substance, and demagnetizing the substrate plate. An apparatus for producing a component by fused filament fabrication includes a substrate plate for depositing layers of the component, wherein the substrate plate is magnetized before depositing a first layer on the substrate plate, the first layer including a first substance that contains magnetic material, and further layers including a second substance that does not contain a magnetic material are deposited on the first layer, and the substrate plate is demagnetized after forming the part.

Method for manufacturing a component by fused filament fabrication and apparatus for producing a component

A method for the additive manufacturing of a composite component in which a fluid matrix material by way of an additive manufacture is introduced successively into a manufacturing device with the formation of an additively manufactured component. A reinforcing element is at least partly introduced into the fluid matrix material and/or arranged on the fluid matrix material.

Method for the additive manufacturing of a composite component, and composite component

A connecting element for producing a structural connection between a first structural part and a second structural part by a foamable material, the connecting element includes a plug-in part and at least two chambers separated from one another in a fluid-tight manner by a partition, the at least two chambers each accommodating a reactant; a plug-in delimiting part mechanically connected to the plug-in part and configured to delimit displacement of the plug-in part in the plug-in direction; and a break-open mechanism configured to damage the partition, as a result of a break-open force supplied to the break-open mechanism, such that the fluid-tight manner between the at least two chambers is canceled, wherein reactants are selected such that mixing thereof causes a foaming reaction, which extends radially outward beyond the circumferential surface of the plug-in part.

Connecting element and method for producing a structural connection between two structural parts by foamable material, and assembly composed of two structural parts connected with a connecting element

A system for production of a thermoplastic injection molding material granulate has at least one production unit for the production of a fiber reinforced plastic granulate from a thermoplastic granulate and natural fibers. to the system has at least one heat-treatment unit for the treatment of the fiber-reinforced plastic granulate providing heat such that an outer layer of each heated granulate grain of the fiber-reinforced plastic granulate is at least partially converted to a liquid physical state. The system has at least one applicator unit for applying a chemical foaming agent powder to at least some portions of each heated granulate grain, where the heat treatment unit is equipped to carry out the heat treatment such that a temperature of the molten outer layer of the respective granulate grain is below a reaction temperature of the foaming agent.

Production of a thermoplastic injection-molding-material granulate and of an injection-molded component, and a granulate grain

Methods and systems are provided for a tensioning arm. In one example, the tensioning arm comprises a plurality of carbon fibers with electrically conductive fibers arranged therein configured to supply current to a pair of bushings arranged distally to one another to heat lubricant arranged proximally thereto in response to a temperature of the tensioning arm being less than or equal to a threshold temperature.

Methods and systems for a heatable tensioning arm

A method for producing a cast aluminum component having at least one reinforcing element arranged therein includes producing a core by placing at least one reinforcing element in a first mold and at least partially overmolding the at least one reinforcing element with a foam material. In the alternative, or in addition to, a core is produced by surrounding an inner element composed of a foam material by at least one reinforcing element. The method includes placing the core in a second mold and pouring liquid aluminum into the second mold and overcasting the core such that the liquid aluminum at least partially surrounds the core and the foam material is at least partially removed during the overcasting.

Method for producing a cast aluminum component, and cylinder head for a motor vehicle, and production line for carrying out a method

A seat component for a vehicle seat having at least one air outlet unit configured to be connected to an air supply. In order to be able to adapt a ventilation function of the vehicle seat individually to a contact area between the vehicle seat and a person sitting thereon, the air outlet unit has at least one flexible air guide funnel and at least one diaphragm valve which is arranged within the at least one flexible air guide funnel and which is connected to the at least one flexible air guide funnel in such a way that the diaphragm valve closes the air guide funnel when the air guide funnel is not deformed, and at least partially opens the air guide funnel when the air guide funnel is deformed.

Seat component for a vehicle seat and vehicle seat

A vehicle seat having an adaptable lateral support and method of adapting lateral support are provided. The seat has a seat frame on which a seat cushion and/or a backrest cushion and at least one actuator is retained, wherein the seat cushion and/or the backrest cushion has at least one laterally arranged, resiliently deformable side wall cushion for the lateral support of a person sitting on the vehicle seat and the actuator is operationally connected to the side wall cushion and configured to apply a deformation force for the resilient deformation of the side wall cushion. The vehicle seat has a cable element which connects the side wall cushion to the actuator in a force-transmitting manner so that the actuator introduces the deformation force by tensioning the cable element directly from the cable element into the side wall cushion to deform the side wall cushion to change the lateral support.

Vehicle seat having an adaptable lateral support and method for adapting the lateral support of a vehicle seat

This disclosure relates to a wheel component () for a wheel of a vehicle, having a hub (), which can be connected in a rotationally secure manner to a hub flange of the vehicle and which at least partially comprises a metal material, a rim () for receiving a tire of the wheel, and spokes () which connect the hub () to the rim (). The wheel component includes at least one spoke () including a spoke portion (), which comprises an injection-molded thermoplastic material, and further including a spoke reinforcement element () at least partially embedded into the spoke portion. The spoke reinforcement element at least partially comprises a fiber-reinforced plastic material.

Wheel component and method for producing a wheel component

An apparatus for producing a fiber-reinforced injection molded component includes an injection mold half with a mold cavity and a receiving chamber open to the mold cavity. A band section of a fiber-reinforced plastics band is fed into the receiving chamber through a feed channel and a first clamping device arranged in an initial region of the receiving chamber and a second clamping device arranged in an end region of the receiving chamber clamp the fiber-reinforced plastics band section within the receiving chamber. A first cut-through device arranged in the initial region of the receiving chamber and a second cut-through device arranged in the end region of the receiving chamber cut the band section such that an injection molded component formed in the cavity of the mold includes the cut fiber-reinforced plastics band section and a fiber-reinforced injection molded component is provided.

Growing community of inventors

Würselen, Germany

Thomas Baranowski