3M Innovative Properties Company

Samsung Mobile Display Co., Ltd.

3M Innovatives Properties

Thomas A Isberg

Martin B Wolk

John S Staral

William A Tolbert

William Vogel Dower

Terrance P Smith

Jeffrey C Chang

Hsin-hsin Chou

Claire A Jalbert

Richard E Bills

James M Nelson

Dean Faklis

Andrew L Hightower

Allan R Martens

Richard John Pokorny

Michael A Kropp

Matthew S Stay

Robin Edgar Wright

Minyu Li

Raghunath Padiyath

Naimul Karim

Haiyan Zhang

Kazuhiko Mizuno

Kazuki Noda

Stanley C Busman

Charles C Lee

Joel Arthur Gerber

Khanh T Huynh

Kenneth L Hanzalik

Paul F Guehler

Joseph W Woody, V

A method of forming a metallic material on a receptor that includes the steps of: placing a donor element proximate a receptor, wherein the donor element includes a donor substrate and a thermal transfer layer, wherein the thermal transfer layer includes a catalytic material, and wherein the thermal transfer layer of the donor element is placed proximate the surface of the receptor; thermally transferring at least a portion of the thermal transfer layer from the donor element to the receptor; and electrolessly depositing a metallic material on the receptor by growth of the metallic material on the catalytic material.

Method of patterning a substrate

An optical imaging system is disclosed for selective thermal transfer of a material from a donor film to a substrate. The imaging system includes a light source assembly that is configured to emit a patterned light beam. The patterned light beam includes a plurality of discrete output light segments where the segments at most partially overlap. The imaging system further includes a light relay assembly that receives and projects the plurality of discrete output light segments onto a transfer plane so as to form a projected light segment by a substantial superposition of the plurality of discrete output light segments. When a donor film that includes a transferable material is placed proximate a substrate that lies in the transfer plane, the projected light segment is capable of inducing a transfer of the transferable material onto the substrate.

Imaging system for thermal transfer

An improved electronic display that includes components selected to enhance display performance. The improved display includes an active substrate that has a plurality of thin film transistors and a plurality of thermally transferred color filters that include a colorant in a crosslinked binder. The active substrate can also include a black matrix. Other components in the improved display such as a liquid crystal material, spacers, and bottom polarizer, can be selected to enhance display performance characteristics such as brightness, power consumption, response time, weight, and thickness. The invention also provides a method of forming a color filter substrate for displays including the steps of thermally mass transferring a plurality of color filters and crosslinking the plurality of color filters after transfer. Before the crosslinking step, the plurality of color filters can be inspected and removed for reworking of the substrate.

Process for making active substrates for color displays

A method for the manufacture of a matrix on a substrate, said matrix being particularly useful in the formation of color filter elements, the process comprising the steps of:

Method for preparing integral black matrix/color filter elements

A process is described for forming an emissive or phosphor screen. The process comprises the steps of: a) providing a thermal mass donor element comprising a substrate with a front side and a back side, with a coating of emissive material or phosphor adhered to said front side of said substrate, b) placing said coating of emissive material or phosphor adjacent to a support layer, c) addressing said mass donor element with coherent radiation to heat at least a portion of said coating of emissive material or phosphor to locally transfer at least some of said emissive material or phosphor to said support layer, d) repeating step c) a sufficient number of times to provide a coating of transferred emissive material or phosphor on said support layer in an area of at least 1 square centimeter.

Process for preparing high resolution emissive arrays and corresponding

Process and materials are described for selectively placing uniform spacers on a receptor. Spacer elements are placed on a receptor by selectively irradiating a thermal transfer donor sheet comprising a transferable spacer layer. The transferable spacer layer may include particles or fibers to form a composite. The particles may have a spacing dimension either greater than or less than the thickness of the transferable layer. When the spacing dimension of the particle is greater than the thickness of the transferable layer, then the spacing dimension of the particles control the spacing distance. The process and materials are useful in the manufacture of flat panel displays, particularly, liquid crystal display devices.

Process and materials for imagewise placement of uniform spacers in flat

Optical elements are prepared by the adhesive transfer of at least a low temperature curable (e.g., radiation or room temperature curable, preferably pressure-sensitive) adhesive layer and a conductive layer to a substrate, preferably a transparent, non-birefringent substrate such as ceramic, glass or polymeric film having, for example, a color filter array thereon. The (pressure-sensitive) curable adhesive is cured after the curable adhesive layer has been placed into contact with a final receptor surface (e.g., a color filter array on a liquid crystal panel).

Method for assembling layers with a transfer process using a

A process for forming an image on a transparent or translucent substrate comprising the steps of providing an imageable element comprising a transparent or translucent glass or polymeric film having a coating of a black metal on one surface thereof, directing radiation in an imagewise distributed pattern at said black metal layer with sufficient intensity to substantially increase the light transmissivity of the medium in the irradiated region in an imagewise distributed pattern, said element having no layers comprising a thermally activated gas-generating composition. The image comprises residual black metal on the film base, and may be used for overhead transparencies, contact negatives/positives, and the like.

Process of imaging black metal thermally imageable transparency elements

A Z-axis adhesive is produced by dispersing electrically-conductive particles in an organic binder and then imagewise exposing the material to electromagnetic radiation, preferably from a laser or a flash lamp, under conditions sufficient to transfer the particles from the binder to a receptor in a patterned fashion such that the resulting adhesive is a Z-axis conductor in the patterned areas. The patterned adhesive can then be used to establish electrical interconnection between facing electrodes of a number of different structures including semiconductor chips and a flexible printed circuit board.

Process for making a Z-axis adhesive and establishing electrical

Color filter elements are prepared by the laser induced thermal transfer of colorant from a color donor to a transparent, non-birefringent substrate such as glass or polymeric film. Transparent pigments which are less prone to migration, more thermally stable, and considerably more lightfast than dyes can be used to prepare the color filter elements of this invention. Color filter elements are useful for elements in color displays such as liquid crystal display devices.

Methods for preparing color filter elements using laser induced transfer

Laser-addressable thermal transfer materials for producing color proofs, printing plates, films, printed circuit boards, and other media are disclosed. The materials contain a substrate coated thereon with a propellant layer wherein the propellant layer contains a material capable of producing nitrogen (N.sub.2) gas at a temperature of preferably less than about 300.degree. C.; a radiation absorber; and a thermal mass transfer material. The thermal mass transfer material may be incorporated into the propellant layer or in an additional layer coated onto the propellant layer. The radiation absorber may be employed in one of the above-disclosed layers or in a separate layer in order to achieve localized heating with an electromagnetic energy source, such as a laser. Upon laser induced heating, the transfer material is propelled to the receptor by the rapid expansion of gas. The thermal mass transfer material may contain, for example, pigments, toner particles, resins, metal particles, monomers, polymers, dyes, or combinations thereof. Also disclosed is a process for forming an image as well as an imaged article made thereby.

Propellant-containing thermal transfer donor elements

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Apple Valley, MN, United States of America

Thomas A Isberg