The Procter Gamble Company

Theresa Lynn Galie

George Christopher Dobrin

Olaf Erik Alexander Isele

Amy Lynn Tally

Paul Thomas Weisman

John Joseph Curro

Joseph Allen Eckstein

Hailing Bao

James Terry Knapmeyer

Stephen Lebeuf Hardie

Brandon Ellis Wise

Mike P Purdon

Sharon Ann Young

A multi-component topsheet for an absorbent article includes a first discrete substrate forming about 80% or more of an outer perimeter of the topsheet and a second discrete substrate wherein about 80% or more of an outer perimeter of the second discrete substrate is joined to the first discrete substrate, wherein the topsheet has a single layer of substrate in about 75% or more of the total area of the topsheet and a dual layer of substrate in about 25% or less of the total area of the topsheet.

Multi-component topsheets

A method for making a zoned apertured nonwoven web comprises providing an unapertured nonwoven web having a first plurality of weakened locations in a first pattern in a first zone and a second plurality of weakened locations in a second pattern in a second zone. The method comprises applying a substantially cross machine directional tensioning force to the nonwoven web to cause the nonwoven web to rupture at some of the first and second pluralities of weakened locations. The applying step creates a plurality of first apertures in the nonwoven web coincident with the some of the first plurality of weakened locations and a plurality of second apertures in the nonwoven web coincident with the some of the second plurality of weakened locations. The cross machine directional width of the nonwoven web after the applying step is substantially the same in the first zone and the second zone.

Methods for making zoned apertured webs

A multi-component topsheet for an absorbent article includes a first discrete substrate, a second discrete substrate, and a third discrete substrate, wherein the second discrete substrate is disposed at least partially intermediate the first discrete substrate and the third discrete substrate, wherein the second discrete substrate is joined to the first discrete substrate and the third discrete substrate, wherein the topsheet has a single layer of substrate in about 80% or more of the total area of the topsheet and a dual layer of substrate in about 20% or less of the total area of the topsheet.

The present disclosure relates to methods and apparatuses for mechanically bonding substrates together. The apparatuses may include a pattern roll having three or more pattern elements protruding radially outward, wherein each pattern element includes a pattern surface. The pattern surfaces are also separated from each other by gaps having minimum widths. The pattern roll may be adjacent an anvil roll to define a nip between the pattern surfaces and the anvil roll, wherein the pattern roll is biased toward the anvil roll to define a nip pressure between pattern surfaces and the anvil roll. As substrates advance between the pattern roll and anvil roll, the substrates are compressed between the anvil roll and the pattern surfaces to form a discrete bond region between the substrates. During the bonding process, some of yielded substrate material also flows from under the pattern surfaces and into the gaps to form gap grommet regions.

Bonding apparatus and method

The present disclosure is generally directed, in part, to a selectively apertured nonwoven material forming a portion of a disposable absorbent article. The nonwoven material comprises a layer of bicomponent fibers, and a plurality of apertures formed in the layer of bicomponent fibers. Each aperture has a major axis and a minor axis. Each major axis is larger than each minor axis. Each major axis has a length of greater than about 1.5 mm and less than about 10 mm and each minor axis has a length of greater than about 0.4 mm and less than about 1.25 mm. The nonwoven material has a basis weight of less than 25 gsm, but greater than 10 gsm. The layer of bicomponent fibers has an effective open area greater than about 3% but less than about 30%. The apertures have an aperture area greater than about 0.5 mmand less than about 10 mm.

Growing community of inventors

Cincinnati, OH, United States of America

Theresa Lynn Galie