Raytheon Company

Theodore J Conrad

Andrew Lyle Bullard

James R Chow

Ryan Yates

Brian Schaefer

Lowell A Bellis

William E Elias

Dawson R Bruckman

Craig A Armiento

Richard C Ross

Reza Tayrani

Stephanie J Lin

Robert D Schaefer

Michael H Kieffer

Michael J Ellis

Troy T Matsuoka

Marwan Aryan

Brian R Schaefer

A cryogenic cooler includes a housing, and first, second, and third actuators. The first actuator includes at least one first voice coil and at least one first magnetic circuit, the at least one first voice coil of the first actuator configured to drive a compressor piston, the first actuator causing vibrations to the housing when driving the compressor piston. The second actuator includes at least one second voice coil and at least one second magnetic circuit, the at least one second voice coil of the second actuator configured to reduce the vibrations to the housing caused by driving the compressor piston. The third actuator includes at least one third voice coil and at least one third magnetic circuit, the third actuator configured to drive a displacer piston. The compressor piston, balance mechanism, and displacer piston are concentrically formed within the cryogenic cooler.

Cryocooler with concentric moving mechanisms

An apparatus includes a heat exchanger configured to transfer heat to a fluid and to absorb heat from the fluid as the fluid flows between a warm end and a cold end of a cryocooler. The heat exchanger includes at least one section having a substrate of at least one allotropic form of carbon and a layer of nanoparticles on or over the substrate. The heat exchanger could include multiple sections, and each section could include one of multiple substrates and one of multiple layers of nanoparticles. The heat exchanger can further include pores through the multiple sections of the heat exchanger, where the pores are configured to allow the fluid to flow through the heat exchanger and to contact the substrates and the layers of nanoparticles. The nanoparticles could include at least one lanthanide element or alloy, and the substrate could include carbon nanotubes or graphene.

Cryocooler containing additively-manufactured heat exchanger

An apparatus includes a first piston and an opposing second piston, where the first and second pistons are configured to move inward to narrow a space therebetween and to move outward to enlarge the space therebetween. The apparatus also includes a first voice coil actuator having (i) a first voice coil connected to the first piston and (ii) a first magnet connected to the second piston. The apparatus may further include a second voice coil actuator having (i) a second voice coil connected to the second piston and (ii) a second magnet connected to the first piston. Each voice coil actuator may be configured to apply equal and opposite forces on or against the first and second pistons.

Push-pull compressor having ultra-high efficiency for cryocoolers or other systems

A pulse-tube cryocooler includes a compressor piston that is axially aligned with a pulse tube. The compressor piston is an annular piston that has a central hole around its axis. An inertance tube, connected to one end of the pulse tube, runs through the central hole in the compressor piston. The cryocooler also includes a balancer that moves in opposition to the compressor piston, to offset the forces in moving the compressor piston. The balancer may also be axially aligned with the pulse tube, the annular piston, and the inertance tube. The alignment of the compressor piston, the pulse tube, and the inertance tube aligns the forces produced by movement of fluid within the cryocooler.

Pulse tube cryocooler with axially-aligned components

A method includes exposing a non-aqueous solution to ultraviolet illumination, where the non-aqueous solution includes one or more lanthanide elements and one or more photo-initiators. The method also includes producing lanthanide nanoparticles using the non-aqueous solution. The non-aqueous solution could be formed by mixing a first non-aqueous solution including the one or more lanthanide elements and a second non-aqueous solution including the one or more photo-initiators. The non-aqueous solution could include one or more metallic salts, where each metallic salt includes at least one lanthanide element. The one or more metallic salts could include erbium chloride, and the one or more photo-initiators could include benzophenone. The non-aqueous solution could include an organic solvent, such as an alcohol.

Method for forming lanthanide nanoparticles

A method includes generating a first varying electromagnetic field using a first voice coil of a first actuator. The method also includes repeatedly attracting and repelling a first magnet of the first actuator based on the first varying electromagnetic field. The first voice coil is connected to a first piston of a compressor, and the first magnet is connected to an opposing second piston of the compressor. Attracting the first magnet narrows a space between the pistons, and repelling the first magnet enlarges the space between the pistons. The method may further include generating a second varying electromagnetic field using a second voice coil of a second actuator and repeatedly attracting and repelling a second magnet of the second actuator based on the second varying electromagnetic field. The second voice coil may be connected to the second piston, and the second magnet may be connected to the first piston.

An apparatus includes a substrate having a recess and a first insulator submerged in the recess of the substrate. The apparatus also includes a cover having a second insulator that, together with the first insulator, defines an insulated volume. The apparatus further includes one or more components to be cooled located over the first insulator and within the insulated volume. The apparatus could also include one or more electrical conductors located over the first insulator, where at least one of the one or more components is electrically connected to the one or more electrical conductors. The one or more electrical conductors could be submerged in the recess of the substrate. The one or more electrical conductors could be thermally-insulative at cryogenic temperatures and could include carbon nanotubes. The first and second insulators could include foam or aerogel insulation.

Thermal isolation of cryo-cooled components from circuit boards or other structures

A system includes a device, a support structure, and a flexure bearing configured to connect the device to the support structure. The flexure bearing includes an outer hub and an inner hub, where the hubs are configured to be secured to the support structure and to the device. The flexure bearing also includes multiple sets of flexure arms connecting the outer hub and the inner hub, where each set of flexure arms includes symmetric flexure arms. The flexure bearing further includes multiple bridges, where each bridge connects one of the flexure arms in one set of flexure arms to one of the flexure arms in an adjacent set of flexure arms.

Non-rotating flexure bearings with enhanced dynamic stability for cryocoolers and other devices

A system includes a multi-stage cryocooler having multiple stages and a temperature control system configured to regulate temperatures of the multiple stages of the multi-stage cryocooler. The temperature control system includes an input interface configured to receive (i) temperature setpoints for the stages of the multi-stage cryocooler and (ii) temperature information corresponding to temperatures measured at the stages of the multi-stage cryocooler. The temperature control system also includes processing circuitry configured to determine temperature errors and calculate at least one of a compressor stroke error and a pressure-volume phase error. The temperature control system further includes at least one controller configured to adjust at least one of a compressor setting and a pressure-volume phase of the multi-stage cryocooler.

Temperature control of multi-stage cryocooler with load shifting capabilities

A method includes driving a component in an electromagnetic actuator back and forth during one or more cycles of the actuator, where the actuator includes a voice coil. The method also includes identifying a back electromotive force (EMF) voltage of the voice coil during at least one of the one or more cycles. The method further includes determining whether a stroke of the component is substantially centered using the back EMF voltage of the voice coil. In addition, the method includes, based on the determination, adjusting one or more drive signals for the voice coil during one or more additional cycles of the actuator. Determining whether the stroke of the component is centered could include determining whether the back EMF voltage of the voice coil is substantially maximized or determining whether times between extremes in the back EMF voltage are substantially equal.

Method and apparatus for back electromotive force (EMF) position sensing in a cryocooler or other system having electromagnetic actuators

Components within a cryocooler are scaled and/or configured for operation at a CMG operating frequency (e.g., 100 Hz) rather than at 30 to 70 Hz, matching the exported disturbances of control moment gyroscopes on the same platform and reducing line-of-sight jitter for electro-optic infrared focal plane array sensors. The smaller piston working volume and other reduced component sizes allow the cryocooler to be smaller and lighter than designs operating at lower frequencies. Combined with an advanced regenerator suitable for the higher frequency operation, the cryocooler has improved cooling efficiency over such lower frequency designs.

Frequency-matched cryocooler scaling for low-cost, minimal disturbance space cooling

An apparatus includes a regenerator configured to transfer heat to a fluid and to absorb heat from the fluid as the fluid flows between a warm end and a cold end of a cryocooler. The regenerator includes an anisotropic thermal layer configured to reduce a flow of heat axially along the regenerator and to spread the absorbed heat radially or laterally in a plane of the anisotropic thermal layer. The anisotropic thermal layer includes at least one allotropic form of carbon. The anisotropic thermal layer could have a higher radial or lateral thermal conductivity and a lower axial thermal conductivity. The anisotropic thermal layer could include carbon nanotubes and/or graphene. The regenerator could include multiple anisotropic thermal layers that divide the regenerator into multiple segments, where the anisotropic thermal layers are configured to reduce heat transfer between adjacent segments of the regenerator.

Growing community of inventors

Redondo Beach, CA, United States of America

Theodore J Conrad