Aisin Corporation

Aisin Aw Co., Ltd.

Tetsuya Matsubara

Hideharu Ushida

Motoki Kori

Masayuki Maki

Tetsuya Takahashi

Masahiro Hayabuchi

Susumu Kato

Shigeru Maeda

Shinya Katayama

Takuya Ooura

Motoki Koori

Takehiro Anai

Keishi Ohki

Kenji Shinohara

Akio Murakami

Yosuke Miyazaki

Taisuke Nakamura

Takeshi Yokoyama

Akira Takasu

Atsuya Takagi

Takamasa Kondo

Hajime Nishiguchi

A rotary electric machine member manufacturing method includes: a step of providing a motor core by stacking a plurality of electromagnetic steel sheets; and a step of welding the motor core by keyhole welding while pressurizing the motor core in a stacking direction with a welding pressure lower than that at which the thickness of the motor core in the stacking direction levels off. The thickness is a length of the motor core between a first end of the motor core and a second end of the motor core.

Rotary electric machine member manufacturing method

A manufacturing method of a core for a rotary electric machine including forming a bridge portion, forming a stator side hole portion in at least a first portion of a portion of an electric steel plate in which a slot portion is formed. Then forming a rotor side hole portion in at least a part of a portion of the electric steel plate in which a hole portion is formed; and forming a rotor plate member and a stator plate member by blanking the electric steel plate.

Manufacturing method of core for rotary electric machine

The invention reduces tensile stress generated in the rotor core in a radial direction when a rotor core and a rotor support member are joined. A region in an axial direction (L) in which a melted joint portion (W) for joining a rotor core () and a rotor support member () is formed is set as an axial joint region (JR). Among a plurality of corner portions () of the permanent magnet (), at least one corner portion () that overlaps with the axial joint region (JR) when seen in a radial direction and that faces an outer peripheral surface (CP) of the rotor core () is set as a specific corner portion (). Among facing surface portions () of an inner wall portion of the magnet insertion hole () that face the corner portions (), the facing surface portion () that faces the specific corner portion () is set as a specific facing surface portion (). A clearance (G) formed between the specific corner portion () and the specific facing surface portion () is larger than a clearance formed between another corner portion () and another facing surface portion ().

Rotor for rotary electric machine

A method of manufacturing a rotor that includes a rotor core and a permanent magnet fixed to the rotor core using an adhesive, the method includes applying the adhesive, which contains a volatile agent, to an adhesive placement position of the permanent magnet; drying the adhesive by volatilizing the volatile agent by a magnet heater directly heating the permanent magnet such that a temperature of the permanent magnet becomes higher than a temperature of the adhesive after applying the adhesive; placing the permanent magnet on the rotor core after drying the adhesive; and fixing the permanent magnet to the rotor core by curing the adhesive after placing the permanent magnet.

Rotor manufacturing method

A method of manufacturing a rotor including a rotor core and a permanent magnet that is bonded to the rotor core with an adhesive containing a foaming agent, wherein applying the adhesive includes applying the adhesive such that the adhesive is spread to a portion on a front side with respect to the application area on the application surface, by moving the nozzle to a front side in the nozzle traveling direction with respect to a position in the application area at which feeding of the adhesive by the pump is finished.

Method of manufacturing rotor

In a method for manufacturing a rotor, each of adhesive placement portions that are provided between a surface of a permanent magnet on the radially inner side and grooves is formed so as to cover a part of an adhesive applied to the permanent magnet on the radially inner side and parts of the adhesive on both sides in the circumferential direction.

Method for manufacturing a rotor

A manufacturing method of a core for a rotary electric machine includes: a step of forming a stator side release hole in at least a first portion of a portion of an electric steel plate in which a slot portion is formed; a step of forming a rotor side hole portion in at least a part of a portion of the electric steel plate in which a hole portion is formed; a step of forming a flattened portion; and a step of forming a rotor plate member and a stator plate member by blanking the electric steel plate.

A method for manufacturing a rotor including a rotor core and a permanent magnet, the rotor core having a magnet hole, and the permanent magnet being inserted in the magnet hole and fixed to the rotor core with an adhesive, including the steps of: applying the adhesive, inserting the permanent magnet into the magnet hole of the rotor core, volatilizing the diluting solvent, expanding the expanding agent, and fixing the permanent magnet to the rotor core.

Method for manufacturing a rotor and device for manufacturing a rotor

A method of manufacturing a rotor includes: applying the adhesive to an adhesive placement position on an outer peripheral surface of the permanent magnet or an inner peripheral surface of the magnet hole, the adhesive containing an expansive agent that is expanded by being heated to a temperature that is equal to or higher than an expansion temperature; drying the adhesive after applying the adhesive; inserting the permanent magnet into the magnet hole of the rotor core after drying the adhesive; and fixing the permanent magnet and the rotor core to each other using the adhesive by expanding the expansive agent and curing the adhesive by heating the adhesive to a temperature that is equal to or higher than the expansion temperature after inserting the permanent magnet.

A laminated core punching apparatus, configured such that a stator-punching press machine that has a molding die performing a partial punching gradually approaches the shape of the stator core piece. There is a punching die to punching out the stator core piece from a strip-form steel plate, and two stator lamination stations. A rotor-punching press machine and a stator-punching press machine are constructed to operate synchronously. An intermediate loop portion capable of causing a strip-form steel plate to hang down in a loop is provided in order to adjust a length of the strip-form steel plate between the two press machines, and a loop guide portion that guides a loop locus of the strip-form steel plate from above so that the strip-form steel plate does not invert is disposed above the intermediate loop portion to be capable of ascending and descending.

Growing community of inventors

Anjo, Japan

Tetsuya Matsubara