Sanyo Special Steel Co., Ltd.

Tetsuji Kuse

Toshiyuki Sawada

Yuichi Nagatomi

Shingo Fukumoto

Kodai Miura

Fumihiro Maezawa

Yoshikazu Aikawa

Koudai Miura

Soichiro Maeda

Provided is a Cu-based alloy powder that is suitable for a process involving rapid melting and rapid solidification and that can provide a shaped object superior in characteristics. The powder is composed of a Cu-based alloy, which contains an element M being one or more elements selected from Cr, Fe, Ni, Zr, and Nb: 0.1% by mass or more and 10.0% by mass or less, Si: more than 0% by mass and 0.20% by mass or less, P: more than 0% by mass and 0.10% by mass or less, and S: more than 0% by mass and 0.10% by mass or less, the balance being Cu and inevitable impurities. This powder has a ratio (D50/TD) of the average particle diameter D50 (μm) thereof to the tap density TD (Mg/m) is 0.2×10·m/Mg or more and 20×10·m/Mg or less, and has a sphericity of 0.80 or more and 0.95 or less.

Cu-based alloy powder

A Cu-based alloy powder is provided that is suitable for a process involving rapid-melting and rapid-solidification and can produce a shaped article having superior properties. The powder is made of a Cu-based alloy. The Cu-based alloy includes 0.1 to 5.0 mass % of at least one element M selected from V, Fe, Zr, Nb, Hf, and Ta. The balance in the alloy is Cu and inevitable impurities. The powder has a ratio D50/TD of a mean particle diameter D50 (μm) to a tap density TD (Mg/m) in a range of 0.2×10·m/Mg to 20×10·m/Mg.

In order to provide a soft magnetic flaky powder having high electrical resistance and high corrosion resistance, and a magnetic sheet including the same, the present invention provides a soft magnetic flaky powder, including a plurality of soft magnetic flaky particles. Each of the plurality of soft magnetic flaky particles contains an Fe-based alloy flaky particle and a coating layer formed on a surface of the Fe-based alloy flaky particle. The coating layer contains one or two or more components selected from chromic acid and a hydrate thereof, and a metal salt of an inorganic acid and a hydrate thereof. The inorganic acid is selected from sulfuric acid, nitric acid, chromic acid, phosphoric acid, hydrofluoric acid and acetic acid. The metal salt is selected from a Na salt, an Al salt, a Ti salt, a Cr salt, a Ni salt, a Ga salt and a Zr salt. The coating layer has a thickness of 10 nm or more.

Soft magnetic flaky powder

Provided is an Fe-based metal powder that is suitable for a process involving rapid melt-quenching and solidification, and that provides a shaped article having superior properties. The metal powder for shaping is made of an Fe-based alloy. The Fe-based alloy contains: Ni in an amount of 15.0% to 21.0% by mass; Co in an amount of 0% to 10.0% by mass; Mo in an amount of 0% to 7.0% by mass; Ti in an amount of 0.1% to 6.0% by mass; Al in an amount of 0.1% to 3.0% by mass; and the balance composed of Fe and incidental impurities.

Fe-based metal powder for molding

Provided is a flaky soft magnetic powder composed of an Fe&#x2014;Si&#x2014;Al alloy containing Si: 5.5 to 10.5 mass %, Al: 4.5 to 8.0 mass %, and Fe and incidental impurities: balance, wherein the flaky powder exhibits a ratio (D/TD) of 35 to 92 where Drepresents the average particle size (&#x3bc;m) of the powder and TD represents the tap density (Mg/m) of the powder, and the flaky powder exhibits a coercive force of 239 to 479 A/m as measured under application of a magnetic field in an in-plane direction of the flaky powder. The flaky soft magnetic powder exhibits superior sheet formability and has high magnetic permeability.

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Himeji, Japan

Tetsuji Kuse