Usbi Co

United Technologies Corporation

Terry L Hall

Jack G Scarpa

David D Mathias

John D Marlin

Steven A Cosby

Stephen K Bishop

Matthew Kelly

Terry Curtis McGugin

Beth Van Wavern

Jack D Snyder

Quintin Lundy

A convergent type of spray gun is made portable by miniaturizing the components with the addition of a double tube, fluid tip and air cap for defining the discharge nozzle for the liquid resin and atomizing air. The dry powdered nozzle is likewise miniaturized and is adapted to fit over the double tube, fluid tip and air cap arrangement by including a sleeve disposed therebetween. The main body is configured in either an L-shape or straight-through configuration. Although the component parts are min is the spray gun is capable of flowing coating mixture at the same rate as the larger version convergent spray gun.

Portable convergent spray gun capable of being hand-held

A convergent type of spray gun is made portable by miniaturizing the components with the addition of a double tube, fluid tip and air cap for defining the discharge nozzle for the liquid resin and atomizing air. The dry powdered nozzle is likewise miniaturized and is adapted to fit over the double tube, fluid tip and air cap arrangement by including a sleeve disposed therebetween. The main body is configured in either an L-shape or straight-through configuration. Although the component parts are miniaturized, the spray gun is capable of flowing coating mixture at the same rate as the larger version convergent spray gun.

A shut-off system that is semi-automatic or fully automatic shuts off the mechanism for flowing resin, air and filler to a miniaturized convergent spray gun so as to stop the flow of the ingredients of being sprayed and purging the spray gun so that the residue ingredients do not cure and destroy the gun.

Convergent spray nozzle shut-down system

A pair of concentric tubes having an inlet and an outlet with the outer tube being closed at either end and the inner tube having a plurality of holes with compound angles designed to impart a swirling motion of the air admitted into the interior of the inner mixing tube. The holes are judiciously located around the inner tube for creating a swirling pattern. The inlet of the tubes leads the dry particles of two different compositions intended to be mixed into the mixer and the outlet leads the mixture to the next station utilizing the mixture. Air admitted internally of the outer tube feed the plurality of holes and the force of the air can be controlled to control the transport of the mixed particles.

Cyclonic mixer

Many industries such as construction and aerospace industries use high build coatings for various purposes. Spray system for applying high build coatings allow thick coating to be applied relatively quickly as opposed to manual methods. The present application provides for a spray system including a spray apparatus having a conveyance device which provides a motive force created by a vacuum for delivering a dry material to the nozzle of the apparatus, the conveyance device including an array of bores for separating the dry material to provide substantially uniform wetting of the dry material when the dry material enters the nozzle. The conveyance device is particularly useful in applying plaster and stucco. The present apparatus eliminates concerns of pot-life, waste and product uniformity by wetting the dry material close to the nozzle outlet.

Spray system for application of high build coatings

A wand with a convergent spray end effector is utilized in a portable coating system for roofs, skid proof walk-ways and the like and includes a system of transporting the resin and dry filler materials to the end effector by including a movable cart that is capable of being raised that carries the pumps, meters, eductor and its dry powder feeder and optional pressure pots for the resin and including the necessary hoses to convey the materials to the wand. The wand includes the trigger and the necessary controls for effectuating the spray of the coating on the surface of the substrate.

Portable convergent spray gun for applying coatings

Coating a substrate with a reinforced resin matrix comprised of liquid resin and reinforcing material can be accomplished with an apparatus where the liquid resin and the reinforcing material are mixed external to the apparatus prior to impacting the substrate. The liquid resin is directed through a cylinder 12 and then through an orifice 7 in nozzle 1, while the reinforcing material is carried in a gas stream through cavity 13, around cylinder 12, and past the nozzle 1. As the reinforcing material passes the nozzle 1, it is drawn into the liquid resin. Due to the distribution of the reinforcing material around the liquid resin flow, the reinforcing material is substantially homogeneously wetted by the liquid resin prior to impacting the substrate.

Method for coating a substrate with a reinforced resin matrix

A convergent end-effector which combines a liquid and dry flow external to a spray nozzle eliminates clogging problems common in the prior art spray coating systems. The end-effector utilizes a nozzle with an orifice and at least one atomizing hole, a conduit for directing a liquid resin through the nozzle and an outer housing disposed around said conduit to form a cavity. Reinforcing material enters the cavity on an gas stream supplied and controlled by an eductor located prior to the outer housing, in the direction of the nozzle, and at an angle of less than about 90.degree. with respect to the conduit. The end of the conduit near the nozzle is preferably angled toward the nozzle to further direct the reinforcing material into the liquid resin.

Growing community of inventors

Huntsville, AL, United States of America

Terry L Hall