Kerr-mcgee Chemical, LLC

Terrell N Andersen

Wilmont Frederick Howard, Jr

Vahid Kazerooni

Amy Wren Unsell

Mohammad Reza Moumenzadeh

Richard F Wohletz

Samuel Faust Burkhardt

Paul C Ellgen

Stephen Wilfred Sheargold

Steven W Sheargold

The present invention provides improved cathode material comprised of electrolytic manganese dioxide having high discharge capacity at high discharge rates and methods of producing such electrolytic manganese dioxide by electrolysis in an electrolytic cell. The methods are basically comprised of maintaining a heated high purity aqueous electrolyte solution comprising sulfuric acid and manganese sulfate in the electrolytic cell, the manganese sulfate being present in the solution whereby it contains in the range of from about 5 to about 50 grams of manganese per liter of solution. An electric current is applied to the electrodes of the electrolytic cell whereby the anodic electrode current density is in the range of from about 2.5 to about 6 amperes per square foot.

High discharge capacity electrolytic manganese dioxide and methods of producing the same

The present invention provides improved cathode material comprised of electrolytic manganese dioxide having high discharge capacity at high discharge rates and methods of producing such electrolytic manganese dioxide by electrolysis in an electrolytic cell. The methods are basically comprised of maintaining a heated high purity aqueous electrolyte solution comprising specific amounts of sulfuric acid and manganese sulfate in the electrolytic cell and maintaining the amounts of the sulfuric acid and manganese ion in the solution at a ratio of sulfuric acid to manganese ion greater than 2. An electric current is applied to the electrodes of the electrolytic cell whereby the anodic electrode current density is in the range of from about 2.5 to about 6 amperes per square foot and the high discharge capacity EMD produced is deposited on the anodic electrode.

Method of producing high discharge capacity electrolytic manganese dioxide

A continuous method of preparing a single phase lithiated manganese oxide intercalation compound of the formula Li.sub.1+x Mn.sub.2-x O.sub.4 comprising the steps of: mixing intimately a lithium hydroxide or a lithium salt and a manganese oxide or a manganese salt; feeding the intimately mixed salts to a reactor; continuously agitating the mixed salts in the reactor; heating the agitated mixed salts in the reactor at a temperature of from about 650 .degree. C. to about 800.degree. C. for a time not in excess of about 4 hours in an oxygen-containing atmosphere; and cooling the reacted product to less than about 200.degree. C. in an oxygen-containing atmosphere for a time not in excess of about 2 hours.

Method of preparing Li.sub.1+x MN.sub.2-x O.sub.4 for use as secondary

A method for manufacturing Li.sub.1+x Mn.sub.2 O.sub.4 comprising the steps of providing LiMn.sub.2 O.sub.4 or .beta.-MnO.sub.2 ; providing a source of lithium; dissolving lithium from the lithium source in a liquid medium in which lithium generates solvated electrons or the reduced form of an electron-transfer catalyst; and contacting the LiMn.sub.2 O.sub.4 or .beta.-MnO.sub.2 with the liquid medium containing the dissolved lithium and the solvated electrons or the reduced form of the electron-transfer catalyst.

Lithium manganese oxide compound and method of preparation

A continuous method of preparing a single phase lithiated manganese oxide intercalation compound of the formula Li.sub.1+x Mn.sub.2-x O.sub.4 comprising the steps of: mixing intimately a lithium hydroxide or a lithium salt and a manganese oxide or a manganese salt; feeding the intimately mixed salts to a reactor; continuously agitating the mixed salts in the reactor; heating the agitated mixed salts in the reactor at a temperature of from about 650.degree. C. to about 800.degree. C. for a time not in excess of about 4 hours in an oxygen-containing atmosphere; and cooling the reacted product to less than about 200.degree. C. in an oxygen-containing atmosphere for a time not in excess of about 2 hours.

Method of preparing Li.sub.1+X- Mn.sub.2-X O.sub.4 for use as secondary

A method for manufacturing Li.sub.2 Mn.sub.2 O.sub.4 comprising the steps of providing .beta.-MnO.sub.2 or .lambda.-MnO.sub.2 ; providing a source of lithium; dissolving lithium from the lithium source in a liquid medium in which lithium generates solvated electrons or the reduced form of an electron-transfer catalyst; and contacting the .beta.-MnO.sub.2 or .lambda.-MnO.sub.2 with the liquid medium containing the dissolved lithium and the solvated electrons or the reduced form of the electron-transfer catalyst.

Lithium maganese oxide compound and method of preparation

There is provided a process for improving the alkaline discharge capacity of electrolytic manganese dioxide. The process comprises forming a mixture of electrolytic manganese dioxide, a carbon material and a strong base electrolyte and subjecting the mixture to electrochemical oxidation, in the presence of additional strong base electrolyte, while maintaining the mixture in an anodic condition. The process further comprises leaching the oxidized mixture to effect removal of any water soluble manganese salt byproducts formed during the electrochemical oxidation process.

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Edmond, OK, United States of America

Terrell N Andersen