The University of Texas System

United States of America As Represented by the Secretary of the Air Force

University of Pittsburgh

Georgia Tech Research Corporation

Taylor H Ware

Walter E Voit

Timothy J White

Michael E McConney

Ravi Shankar Meenakshisundaram

Jeong Jae Wie

Mohand O Saed

Suk-Kyun Ahn

Jennifer M Boothby

Julia J Henricks

Cedric P Ambulo

Kenneth A Gall

Benjamin A Kowalski

Vincent P Tondiglia

Mohsen Tabrizi

The invention discloses a method for adhering a metal layer to a polymer substrate and device manufacture therefrom. The metal layer is deposited on a sacrificial substrate of a mold to form part of an interior surface of the mold, and a solution of monomers is deposited on the metal layer. The monomers are then polymerized together to form the polymer substrate on the metal layer. Then the polymer substrate is removed from the mold such that the metal layer is removed from the mold and adhered to the polymer substrate.

Processability of polymeric substrates and related methods

A method of ink-extrusion printing an object, including providing a mixture including liquid crystal monomers and photo-catalyzing or heating the mixture to produce a liquid crystal ink. The ink is in a nematic phase. The method includes extruding the ink through a print-head orifice moving along a print direction to form an extruded film of the object. The extruded film exhibits birefringence. Also disclosed are a liquid crystal ink. The ink includes a mixture including liquid crystal monomers. The mixture when at a target printing temperature is in a nematic phase. Also disclosed is ink-extrusion-printed object. The object includes an extrusion-printed film including a nematic liquid crystal elastomer, wherein the film exhibits birefringence along an extrusion axis of the film.

Extrusion printing of liquid crystal elastomers

A method of ink-extrusion printing an object, including providing a mixture including liquid crystal monomers and photo-catalyzing or heating the mixture to produce a liquid crystal ink. The ink is in a nematic phase. The method includes extruding the ink through a print-head orifice moving along a print direction to faun an extruded film of the object. The extruded film exhibits birefringence. Also disclosed are a liquid crystal ink. The ink includes a mixture including liquid crystal monomers. The mixture when at a target printing temperature is in a nematic phase. Also disclosed is ink-extrusion-printed object. The object includes an extrusion-printed film including a nematic liquid crystal elastomer, wherein the film exhibits birefringence along an extrusion axis of the film.

The invention discloses a method for adhering a metal layer to a polymer substrate. The metal layer is deposited on a sacrificial substrate of a mold to form part of an interior surface of the mold, and a solution of monomers is deposited on the metal layer. The monomers are then polymerized together to form the polymer substrate on the metal layer. Then the polymer substrate is removed from the mold such that the metal layer is removed from the mold and adhered to the polymer substrate.

A shape-programmable liquid crystal elastomer comprises polymerized, nematic monomers. The monomers are organized into a plurality of voxels with each voxel having a director orientation.

Voxelated liquid crystal elastomers

A method of making a shape-programmable liquid crystal elastomer. The method includes preparing an alignment cell having a surface programmed with a plurality of domains. A cavity of the alignment cell is filled with a monomer solution. The monomers of the monomer solution are configured to align to the surface of the alignment cell. The aligned monomers are polymerized by Michael Addition. The polymerized monomers are then cross-linked to form a cross-linked liquid crystal elastomer. The cross-linking traps monomer alignment into a plurality of voxels with each voxel having a director orientation.

Methods of making voxelated liquid crystal elastomers

Embodiments of the invention are directed to softening amorphous polymeric materials based on a combination of thiol, acrylate, ene and epoxy monomers. These materials can soften to the modulus of tissue, have a sharp transition and are highly tunable. The materials have a glassy modulus of 1-7 GPa and exhibit a rubbery plateau in modulus that can range from 100 MPa down to as low as 0.03 MPa, which is at or below the modulus of tissue. They have potential uses as materials for near net shape processing such as casting, stereolithography, reaction injection molding, fused deposition molding and various other forms of 3D printing.

Softening materials based on thiol-ene copolymers

Disclosed herein are tunable shape memory polymers (SMP's) and methods for manufacturing the disclosed SMP's.

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Dallas, TX, United States of America

Taylor H Ware