Yazaki Corporation

Tatsuya Oga

Hideomi Adachi

Hiroyuki Yoshida

Shinichi Inao

Masaaki Suguro

Takeshi Ogue

Yoshiaki Ozaki

Hidehiro Ichikawa

Yoshiaki Ichikawa

Tomoji Yasuda

Eiichi Tohyama

Shigemi Hashizawa

Masahiro Takamatsu

Koji Nomura

Akihito Tsukamoto

Mariko Nakagawa

Eiichi Toyama

Hidehiko Kuboshima

Eiji Shimochi

Ryutaro Yamazaki

Hirotaka Mukasa

Takashi Kato

Kazuhiko Tsuchiya

Kazuya Harakawa

Syuhei Ejima

Takashi Katou

Sou Arikawa

Yuta Fukuchi

A busbar module includes: a plurality of busbars arranged along a first direction and connected to battery cells; and a plate-like circuit body having a plurality of detection lines to be connected to the busbars and having flexibility, in which the circuit body includes a main line portion in which the plurality of detection lines is routed and branch portions, branching from the main line portion and in which the detection lines to be connected to the busbars are routed, the branch portions each include a stretchable portion that is stretchable along the first direction, the stretchable portions each have slits or a cutout formed in a direction intersecting the first direction in a plan view of the circuit body, and a detection line of each of the stretchable portions is routed along the slits or the cutout.

Busbar module

A busbar module includes: a circuit body having a flexible circuit board; busbars; and a holder. The circuit body has: conductor layers and protective layers to form a multiple-layered structure of wiring patterns; a band-shaped main strip to be located to extend in a stacking direction of cells; and a band-shaped branch strip branched from the main strip. The branch strip has: a bent portion extending in the stacking direction and having a bent shape around an axis crossing the stacking direction; and a connection portion disposed closer to an end of the branch strip than the bent portion and connected to the corresponding busbar. The bent portion has a thin-layer portion having a shape formed by removing, from the flexible circuit board, a part of the protective layers corresponding to a part of the conductor layers without being used as the wiring pattern in the branch strip.

A connection structure includes: a circuit body including a flexible printed circuit having a wiring pattern; and a conductive body connected to a mounting surface of the circuit body using a solder. The conductive body has a pair of connection portions opposed to each other and extending along the mounting surface. The solder forms solder fillets located around the pair of connection portions and extending along the mounting surface. A first fillet width of one solder fillet among the solder fillets located in an inside region between the pair of connection portions is larger than a second fillet width of another solder among the solder fillets located in an outside region of one of the pair of connection portions, which is on a side opposite to the inside region across the one of the pair of connection portions.

Connection structure including circuit body and conductive body

A connection structure includes: a circuit body including a flexible printed circuit having a wiring pattern; and a conductive body including a connection portion. The connection portion has a flat-plate shape and is connected to a mounting surface of the circuit body. The wiring pattern has a number of connection target portions each extending in a preset direction to cross the connection portion and is longer than a width of the connection portion in the preset direction. The connection portion and the connection target portions are electrically connected using a conductive adhesive to connect the wiring pattern and the conductive body.

A method for manufacturing a laminated bus bar includes a first base member forming process of forming a plurality of first through-holes in a conductive flat plate-shaped first base member, a second base member forming process of forming a conductive flat plate-shaped second base member, a laminating process of forming a laminated body configured by laminating and fixing flat surfaces of the first base member and the second base member on and to each other, and a punching process of forming, in the second base member of the laminated body, second through-holes forming pairs with the first through-holes, the second through-holes being smaller than the first through-holes in portions overlapping with the first through-holes in a lamination direction of the first base member and the second base member.

Method for manufacturing laminated bus bar, manufacturing apparatus for laminated bus bar, laminated bus bar

A busbar module includes: a circuit body having a flexible circuit board; busbars; and a holder. The circuit body has: a band-shaped main strip to be located to extend in a stacking direction of cells; a band-shaped first branch strip branched from the main strip and extending toward a corresponding busbar; and a second branch strip branched from the main strip and extending toward an external device. The first branch strip has: a bent portion extending in the stacking direction and having a bent shape around an axis crossing the stacking direction; and a busbar connection portion disposed closer to an end of the first branch strip than the bent portion and connected to the corresponding busbar. The second branch strip has a device connection portion to be connected to the external device.

A wire harness exterior member includes a flexible tube portion, an inflexible tube portion, and a post-attached part attached to a boundary between the flexible tube portion and the inflexible tube portion. The post-attached part is attached such that at least a portion of an attaching surface of a rigid attaching portion overlaps the flexible tube portion.

Wire harness exterior member and wire harness

An exterior member has an exterior member body having a base color, and an identification mark having an identification color different from the base color. The identification mark includes at least one of a plurality of line marks provided parallel to each other, and a line mark provided continuously and spirally.

Exterior member and electric wire arrangement structure

A wire harness includes at least one conductive path, and an exterior member that accommodates and protects the conductive path. The exterior member is a molded resin component made of a resin material which has a black color or a dark color close to the black color.

Dark exterior wire harness with heat-reflection and identification portion

A waterproofing structure includes one or multiple insulated core wires; a shielding member configured to collectively cover the one or multiple insulated core wires; a sheath provided on the outside of the shielding member; and a waterproofing member provided at a target part of waterproofing. The target part of waterproofing is positioned where a sheath end portion is formed by cutting away the sheath to a predetermined length, and the shielding member is exposed from the sheath end portion. The waterproofing member is shaped to include a bottomed cylindrical body including a bottom portion, and one or multiple tubular portions which open up the bottom portion and continue with an outer surface of the bottom portion.

Waterproofing structure, waterproofing method and wire harness

A wire harness includes a conductive path. The conductive path includes a conductor and a sheath that covers the conductor. The sheath includes a first sheath part arranged correspondingly to a route restriction section where route restriction is required and a second sheath part arranged correspondingly to a different section other than the route restriction section. The first sheath part is formed thicker than the second sheath part, and the first sheath part has rigidity.

Wire harness

A wire harness has at least one electrically conducting path and an exterior member accommodating the electrically conducting path to protect the electrically conducting path. The exterior member has a heat reflecting portion provided at at least a portion of an outer surface of the exterior member to reflect external heat.

A wire harness includes electrical wires and an outer covering member. The outer covering member includes tube portions different in cross-sectional shape and size and a guiding shape portion between adjacent tube portions. The guiding shape portion guides the electrical wires when inserted. A cap is provided to each one end of the electrical wires, and the electrical wires are passed through the guiding shape portion with the caps facing frontward. A wire harness and a method for inserting electric conductive paths through the wire harness can enhance workability related to the electrical conductive paths and an outer covering member while suiting the wire harness to the shapes and the usage environments.

Wire harness and method for inserting electrical conductive paths through wire harness

A wire harness includes an electrical pathway and a pipe like exterior member that covers the electrical pathway. The exterior member includes a low rigidity portion which is flexible and a high rigidity portion which is unflexible and has a rigidity higher than the low rigidity portion, and the low rigidity portion and the high rigidity portion are successively arranged in an extending direction of the electrical pathway.

A conductive path () used in a wire harness includes a conductor () and an insulator (). The conductive path () includes parts corresponding to route restriction sections (A, B) where route restriction is required, and parts corresponding to sections other than the route restriction sections (A, B), that is, different sections (C, D, E). The insulator () includes an extrusion-molded insulator main body () and multiple thick parts () post-attached to an outer surface () of the insulator main body (). The thick parts () are disposed and formed at positions corresponding to the route restriction sections (A, B).

Growing community of inventors

Makinohara, Japan

Tatsuya Oga