Fanuc Corporation

Tatsuo Karakama

Shinsuke Sakakibara

Hajimu Kishi

Takayuki Ito

Hiromitsu Takahashi

Kenichi Toyoda

Seiichiro Nakashima

Atsushi Watanabe

Nobutoshi Torii

Ryo Nihei

Hitoshi Mizuno

Taro Arimatsu

Tohru Mizuno

Yoshitaka Ikeda

Kazuhiko Akiyama

Eiichi Kobayashi

Kouichi Okanda

Takenobu Miura

First, an operator sequentially teaches the start point A, the end point F and junction points B, C, D, E on the welding path by moving the torch head by jog feed without paying attention to the torch orientation. Next, a reference plane to define the orientation of the torch is specified, and an inclination angle and a forward angle representing the torch orientation be inputted into a robot controller. On the basis of these inputted angle data and the taught data, a basic welding orientation is automatically calculated. Further auxiliary points are set around the junction points B through E each forming corner parts connecting straight lines; tool vectors which may give a smooth torch orientation change through the corner parts are automatically calculated for the auxiliary points and the junction points; and on the basis of the results, a welding program is produced. Among elements which determine the torch orientation, an element relating to the rotation around the torch axis reflects the state at the time of teaching of points A to E.

Method for teaching welding torch orientation

A welding voltage value Vf and a welding current value IF are respectively monitored by a detector during execution of arc welding in accordance with a robot operation program, indexes are calculated which show how far the monitored values Vf and If are deviated from a command welding voltage value Vc and a command welding current value Ic specified in the operation program, and it is decided that there is a possibility of occurrence of a defective weld in arc welding under execution, when the calculated index exceeds a preset threshold value. Then, the data for arc-welding execution conditions and execution results are cumulatively stored in a defective weld history data area provided in a memory in accordance with the line number and the statement of the line in the operation program for each line constituting the program, and the cumulatively-stored data is displayed on a screen.

Control unit and control method of robot used for arc welding

A welding voltage value Vf and a welding current value If are respectively monitored by a detector during execution of arc welding in accordance with a robot operation program, indexes are calculated which show how far the monitored values Vf and If are deviated from a command welding voltage value Vc and a command welding current value Ic specified in the operation program, and it is decided that there is a possibility of occurrence of a defective weld in arc welding under execution, when the calculated index exceeds a preset threshold value. Then, the data for arc-welding execution conditions and execution results are cumulatively stored in a defective weld history data area provided in a memory in accordance with the line number and the statement of the line in the operation program for each line constituting the program, and the cumulatively-stored data is displayed on a screen.

Control unit and control method for robot used for arc welding

A robot which is capable of automatically generating movement path patterns based on taught data and in which a data teaching operation associated with pattern generation is simplified and no special data teaching is required even when the pitch between pattern segments is to be changed. During a manual robot operation, when start and end points (P0, Pn) of a spraying pattern which consists of a series of subpatterns, and a first cornering point (P1) of a first subpattern are taught to the robot, taught data representing these three point is stored in a robot control unit, together with a spraying command code and a spraying pitch (d) taught separately. During a playback robot operation, in response to the spraying command code, a vector (A) directed from the start point (P0) to the first cornering point (P1) and a vector (D) directed from the first cornering point (P1) to a second cornering point (P2) are calculated based on the taught data and the pitch. Each time a plasma jet torch reaches one of the start point, first to third cornering points and end point of a subpattern, the end point of a corresponding one of the vector (A), the vector (B), and a vector derived by reversing the vector (A), all having a start point thereof coinciding with the reached point, is determined as a new target position, thereby generating a spraying pattern.

Robot capable of generating patterns of movement path

A method of teaching a robot motion program, which facilitates the preparation of programs, and in which a required one of a plurality standard motion programs for operating a robot in accordance with stereotyped motion patterns is read from a memory of a robot control device and displayed on a display screen of a teaching control panel. An operator operates the teaching control panel to add, though the display screen, position and speed data etc. to the standard motion program, or modify, through the display screen, the data previously described in the standard motion program, whereby a motion program for a robot operation to be performed in accordance with a sterotyped motion pattern or a pattern similar thereto can be created easily.

Method of creating a robot motion program

Position teaching method for a robot

Method of correcting a position of a tool center point

Robot teaching method

A sealing gun (31) of a sealant application unit, which controls the flow of the sealant in accordance with the value of an input signal, is attached to the end of a robot arm. The value of a signal applied to the sealant application unit (30) is controlled in association with acceleration/deceleration control of the moving speed of the sealing gun. The moving speed (TSA) of the sealing gun and the flow (SC) of the sealant discharged from the sealing gun are in direct proportion; therefore, the bead width becomes uniform independently of the moving speed (TSA) of the sealing gun.

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Yamanashi, Japan

Tatsuo Karakama