Nucor Corporation

Tao Wang

Kishlay Mishra

James W Watson

Jeffery Edward Keffer

Eric Young

Chad Baudendistel

Rama Ballav Mahapatra

Brian Hansen Bogh

Kevin Keown

Paul Kelly

Disclosed herein is a light-gauge, ultra-high strength weathering steel sheet comprising between 0.5% and 1.5% nickel. Also disclosed herein is a high friction rolled carbon alloy steel strip free of prior austenite grain boundary depressions and having a smear pattern. Still further disclosed herein is a high friction rolled carbon alloy steel strip that has been surface homogenized to provide a thin cast steel strip free of a smear pattern.

Ultra-high strength weathering steel and high friction rolling of the same

Disclosed herein is a light-gauge, ultra-high strength weathering steel pile for use as a steel foundation in structures such as, for example, solar arrangements. The light-gauge, ultra-high strength weathering steel pile comprises a thickness of 2.5 mm or less that has been cold roll formed into a steel pile having a web and a pair of opposing flanges, each having discontinuities formed therein. The steel pile further comprises a yield strength of between 700 and 1600 MPa, a tensile strength of between 1000 and 2100 MPa, and an elongation of between 1% and 10%.

Ultra-high strength weathering steel piles and structural foundations with bending resistance

Disclosed herein is a light-gauge, ultra-high strength weathering steel sheet with a composition, material properties, and surface characteristics that make it suitable for hot-stamping applications and making hot-stamped products. Also disclosed herein is a high friction rolled carbon alloy steel strip free of prior austenite grain boundary depressions and having a smear pattern. Still further disclosed herein is a high friction rolled carbon alloy steel strip that has been surface homogenized to provide a thin cast steel strip free of a smear pattern.

Ultra-high strength weathering steel for hot-stamping applications

Described herein are thin metal strips having hot rolled exterior side surfaces characterized as being primarily or substantially free of all prior austenite grain boundaries, or at least primarily or substantially free of all prior austenite grain boundaries, and including elongated surface structure. As a result, because the prior austenite grain boundaries are not primarily or substantially present, all such prior austenite grain boundaries are not susceptible to grain boundary etching due to acid etching or pickling. In particular examples, the thin metal strips undergo hot rolling performed with a coefficient of friction equal to or greater than 0.20 with or without use of lubrication.

High friction rolling of thin metal strip

A weathering steel made by preparing a molten melt producing an as-cast carbon alloy steel strip with a corrosion index of at least 6.0 comprising, by weight, 0.02%-0.08% carbon, &#x3c;0.6% silicon, 0.2%-2.0% manganese, &#x3c;0.03% phosphorus, &#x3c;0.01% sulfur, &#x3c;0.01% nitrogen, 0.2%-0.5% copper, 0.01%-0.2% niobium, 0.01%-0.2% vanadium, 0.1%-0.4% chromium, 0.08%-0.25% nickel, &#x3c;0.01% aluminum, and the remainder iron and impurities. The molten melt is solidified and cooled into a cast strip 4 mm in thickness in a non-oxidizing atmosphere. The strip is hot rolled in an austenitic temperature range above Arto between 10% and 50% reduction, cooled at above 20&#xb0; C./s and coiled below 700&#xb0; C. to form a steel strip with a microstructure comprising bainite and acicular ferrite with more than 70% niobium in solid solution. Then, age hardening the strip resulting in a yield strength of at least 550 MPa and a total elongation of at least 8%.

Weathering steel

A method of making weathering steel by preparing a molten melt producing an as-cast carbon alloy steel strip with a corrosion index of at least 6.0 comprising, by weight, 0.02%-0.08% carbon, &#x3c;0.6% silicon, 0.2%-2.0% manganese, &#x3c;0.03% phosphorus, &#x3c;0.01% sulfur, &#x3c;0.01% nitrogen, 0.2%-0.5% copper, 0.01%-0.2% niobium, 0.01%-0.2% vanadium, 0.1%-0.4% chromium, 0.08%-0.25% nickel, &#x3c;0.01% aluminum, and the remainder iron and impurities. The molten melt is solidified and cooled into a cast strip &#x2264;4 mm in thickness in a non-oxidizing atmosphere. The strip is hot rolled in an austenitic temperature range above Arto between 10% and 50% reduction, cooled at above 20&#xb0; C./s and coiled below 700&#xb0; C. to form a steel strip with a microstructure comprising bainite and acicular ferrite with more than 70% niobium in solid solution. Then, age hardening the strip resulting in a yield strength of at least 550 MPa and a total elongation of at least 8%.

A side dam for a continuous twin roll caster with a body of refractory material shaped to form a side dam and having edge portions adapted to engage end portions of casting rolls of a twin roll caster and having a nip portion adapted to be adjacent a nip between the casting rolls and having upper portions extending across the side dam to form a lateral restraint for a casting pool of molten metal during operation in the twin roll caster; and a pocket between 5 and 50 mm in depth formed in the body between the edge portions and forming shoulder portions in the body between the edge portions and the pocket adapted to be worn as a casting campaign continues until the pocket is reached and continuing to be worn away at level of base portions of the pocket until casting is completed.

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Manila, AR, United States of America

Tao Wang