The Japan Steel Works, Ltd.

Takuya Niyama

Akio Ono

Hiroshi Ito

Shoso Nishida

Shigeki Inoue

Tsukasa Shiroganeya

Takuya Iwamoto

The fiber-reinforced resin intermediate material according to the present invention is formed by attaching a resin powder to an outer surface of a reinforcing fiber substrate formed of reinforcing fibers and heating it to melt the resin powder to the outer surface of the reinforcing fiber substrate so as to have an uneven shape derived from the resin powder and also have an opened void space.

Fiber-reinforced resin intermediate material, fiber-reinforced resin molded article, and method for producing fiber-reinforced resin intermediate material

The present invention provides a method for manufacturing a fiber-reinforced resin substrate or a resin molded body, the method being capable of effectively performing impregnation of a reinforcing fiber material with a thermoplastic resin and having high productivity and economical efficiency, and an extruder for use in the manufacturing method. The manufacturing method of the invention is a method for manufacturing a fiber-reinforced resin substrate or resin molded body obtained by impregnating a reinforcing fiber material with a thermoplastic resin, including placing the reinforcing fiber material on a molten resin of the thermoplastic resin and pressurizing the same to impregnate the reinforcing fiber material with the molten thermoplastic resin, and subsequently, cooling and solidifying the reinforcing fiber material impregnated with the molten thermoplastic resin.

Manufacturing method for fibre-reinforced resin substrate or resin molded article

A production method for a fiber-reinforced component according to the present invention includes: a step 1, in which a melt of a thermoplastic resin is formed in a lower die, a mat-shaped material formed from a reinforcing fiber B is placed on the melt, an upper die for pressing is closed on the lower die and is pressed, and an impregnation treatment is performed, and then, the mat-shaped material impregnated with the resin is cooled and solidified, whereby a main body part formed from a fiber-reinforced resin is molded; and a step 2, in which the upper die for pressing is opened, an upper die for injection molding is closed on the lower die to form an injection molding die, and then, injection molding is performed to form an additional part, whereby a fiber-reinforced component having the additional part combined with the main body part is molded.

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Hiroshima, Japan

Takuya Niyama