Nitto-denko Corporation

Nitto Denko Corportation

Takuya Nakazono

Tomokazu Yura

Satoru Koshio

Kazuo Kitada

Seiji Umemoto

Fumihito Shimanoe

Kouji Kimura

Minoru Miyatake

Shusaku Goto

Takeharu Kitagawa

Takashi Kamijo

Tomohiro Mori

Satoshi Hirata

Takayoshi Yamano

Shouji Shibata

Kentarou Takeda

Seiji Kondo

Yuu Sugimoto

Kazuya Hada

Tomohito Takita

Yuuki Yano

Akira Tawada

Masahiro Takigawa

Teruaki Oosawa

Seiji Kondou

Michihito Ooishi

Jun Mishima

Tokuhide Koyanagi

Shoji Shibata

Yoshinori Ikeda

Tamotsu Oda

Teruaki Osawa

Satoshi Koshio

A method of producing a roll of an optical film laminate strip includes the steps of: forming an optical film laminate which includes an optical film having a continuous web of polarizing film, and a resin film bonded to the optical film; creating a reference mark to extend across the optical film laminate in a width direction thereof; performing a defect inspection for detecting a defect existing in the optical film, and, when a defect is detected, recording a position of the defect in the form of a laminate widthwise position and a laminate lengthwise position as measured from the reference mark; cutting the optical film laminate along a direction parallel to the length direction to form a plurality of continuous webs of laminate strips; based on the widthwise position of the defect detected by the defect inspection, determining which of the cut laminate strips has the defect, and, with respect to a specific laminate strip which is determined to have the defect, storing information about the defect together with identification information for identifying the specific laminate strip; and winding each of the laminate strips into a roll.

Method of producing roll of laminate strip with polarizing film

Disclosed are a method and an apparatus for forming a laminated substrate free from misalignment which would otherwise occur based on the assumption that, when the laminated substrate is formed by; preliminarily producing at least two rolls of laminate webs having different roll widths; and successively laminating at least two film sheets cut out, respectively, from the laminate webs being fed from the rolls, to one surface of a rectangular substrate, the roll width of each of the preliminarily-produced rolls of laminate webs becomes non-uniform.

Method and device for forming laminated substrate

A method of producing an optical panel assembly including the polarizing film in a continuous manner by laminating a polarizing film to a surface of a rectangular-shaped optical panel, is disclosed. The polarizing film is formed by performing a step of subjecting a laminate including a continuous web of a thermoplastic resin substrate and a PVA type resin layer formed on the substrate, to a 2-stage stretching consisting of a preliminary in-air stretching and an in-boric-acid-solution stretching, to reduce a thickness of the PVA type resin layer to 10 &#x3bc;m or less, and a step of causing a dichroic material to be absorbed in the PVA type resin layer.

Method and apparatus for continuously producing optical panel assemblies

A method for manufacturing an optical display device comprises: sequentially peeling a plurality of optical film sheets continuously supported via an adhesive layer on one of opposite surfaces of a carrier film, together with the adhesive layer from the carrier film under peeling action of the movable peeling member by winding a long web of the carrier film in a state where the other of opposite surfaces thereof being folded to inside at a tip-end of the movable peeling member having the tip-end and passed around the peeling member; and laminating the plurality of optical film sheets to one of opposite surfaces of respective ones of panel components via the adhesive layer under laminating action of the closed lamination rollers.

Method and apparatus for manufacturing optical display device

A method and an apparatus for manufacturing an optical display device by sequentially peeling a plurality of optical film sheets continuously supported on a long web of a carrier film and laminating the plurality of optical film sheets to a plurality of panel components are provided.

A method for manufacturing a liquid-crystal display device in which at least an absorptive polarizing film is arranged on a viewing side of a rectangular liquid-crystal display panel and at least the absorptive polarizing film and a reflective polarizing film are arranged on a non-viewing side thereof, the liquid-crystal display panel having a long side and a short side and of VA mode or IPS mode is provided.

Method for manufacturing liquid crystal display device

A method for manufacturing an optical display device comprising: after completing lamination of a preceding optical film sheet to one of opposite surfaces of a preceding panel component at the predetermined laminating position, unwinding the carrier film in a state where another surface thereof folded to inside at a tip-end configuring a head portion of a peeling member and the carrier film is passed around the peeling member, and backwardly feeding a leading end of the optical film sheet supported on the carrier film to a predetermined feeding position provided at upstream of the tip-end of the peeling member.

A method of producing a roll of an optical film laminate strip including a polarizing film includes the steps of: forming a continuous web of optical film laminate including a polarizing film which consists of a polyvinyl alcohol type resin layer and has a thickness of 10 &#x3bc;m or less, wherein the polarizing film is formed by performing an stretching sub-step of subjecting a laminate comprising a continuous web of thermoplastic resin substrate and a polyvinyl alcohol type resin layer formed on the substrate, to a uniaxial stretching in a lengthwise direction of the laminate based on 2-stage stretching consisting of preliminary in-air stretching and in-boric-acid-solution stretching; cutting the continuous web of optical film laminate along a direction parallel to the length direction to form at least one continuous web of laminate strip having a given width; and winding the continuous web of laminate strip having the given width into a roll.

An information storage/readout device for use in a system for continuously manufacturing liquid-crystal display elements comprises an information storage medium which stores therein slitting position information created based on the position of a defect detected by an inspection of a continuous polarizing composite film included in a continuous optical film laminate including a continuous polarizing composite film formed with an adhesive layer and a continuous carrier film releasably laminated on the adhesive layer, to indicate defective-polarizing-sheet slitting positions defining a defective or defect-containing polarizing sheet, and normal-polarizing-sheet slitting positions defining a normal or defect-free polarizing sheet, in the continuous inspected optical film laminate, and a roll of the continuous inspected optical film laminate which is provided with an identification indicia. In continuous manufacturing of liquid-crystal display elements, the present invention can dramatically enhance product accuracy and manufacturing speed and drastically improve product yield.

Information storage/readout device for use in continuously manufacturing system for liquid-crystal display elements, and method and system for producing the same

An object is to provide a method of cutting a laminate film by a circular cutter having a blade around its peripheral edge portion, including rotating the circular cutter at a blade peripheral speed of Vr by a rotational device in a forward rotational direction relative to the cutting direction, while, at the same time, moving the circular cutter at a moving speed of Vc, thereby cutting the laminate film, wherein the relative cutting speed V calculated by subtracting the blade peripheral speed Vr from the moving speed Vc falls within a range of not less than &#x2212;50 m/min to not more than 30 m/min.

Method of cutting laminate film, cutting apparatus and method of manufacturing optical display device

Provided are a system and a method for manufacturing an optical display device and a material roll, which can effectively prevent the production of defective optical display devices even in a process including drawing a long sheet material from a material roll and bonding an optical film to an optical display unit, and which is a roll of a laminate of a first base film, a first pressure-sensitive adhesive layer, an optical film, a second pressure-sensitive adhesive layer, and a second base film, which are wound in the roll in this order from the outside, and has a width corresponding to the length of any one side of a rectangular optical display unit, wherein the adhering strength A of the first base film-side interface of the first pressure-sensitive adhesive layer, the adhering strength B of the optical film-side interface of the first pressure-sensitive adhesive layer, the adhering strength C of the optical film-side interface of the second pressure-sensitive adhesive layer, and the adhering strength D of the second base film-side interface of the second pressure-sensitive adhesive layer satisfy the relations A&#x3c;B and A&#x3c;C&#x3c;D.

Material roll and system and method for manufacturing optical display device

A method of producing a roll of a continuous web of an optical film laminate, usable in a process of laminating an optical film sheet including a polarizing film and formed to a size corresponding to that an optical panel to a surface of the optical panel being fed to a lamination position, is disclosed. The polarizing film is prepared by subjecting a laminate including a thermoplastic resin substrate and a PVA type resin layer formed on the substrate, to uniaxial 2-stage stretching to reduce a thickness of the PVA type resin layer to 10 &#x3bc;m or less, and causing a dichroic material to be absorbed in the PVA type resin layer. A carrier film is releasably attached to the continuous web of optical film laminate including the polarizing film, through an adhesive layer. A defect inspection is performed for the optical film laminate and the adhesive layer.

Growing community of inventors

Ibaraki, Japan

Takuya Nakazono