Toyota Jidosha Kabushiki Kaisha

Sumitomo Riko Company Limited

Takuya Kurihara

Kenji Sato

Fumishige Shizuku

Hideya Kadono

Sachio Okada

Nobuaki Nonoyama

Hiroki Okabe

Hiroki Itakura

Ryogo Murayama

Makoto Kamiya

Hideaki Tanaka

Chisato Kato

Shigetaka Hamada

Takumi Taniguchi

Takahiro Aoki

Hiroomi Kobayashi

Makoto Yoshida

Hiroya Nakaji

Motohiro Mizuno

Katsuhiko Kinoshita

Hideaki Tanahashi

Masaya Kobayashi

Atsushi Fukunishi

Nobuhiko Nakagaki

Shinichi Haga

Takayuki Furuhata

Tadahiro Ichioka

Takenori Yamasaki

Tomohiro Hangai

Hitoshi Tamura

Tomohiro Mazaki

Atsuhiro Miura

Junji Ueda

Shigeo Nakanishi

Shinobu Yamaguchi

A manufacturing method for manufacturing a fuel cell includes a laser application step and a bonding step. In the laser application step, a laser beam is applied to a carbon film of a separator including a metal plate and the carbon film covering a surface of the metal plate such that the metal plate is exposed by removing the carbon film within an application range of the laser beam. In the bonding step, the separator is bonded to a resin member within a range including at least part of a range where the metal plate is exposed.

Manufacturing method for fuel cell

A manufacturing method for a fuel cell includes the steps of: (a) preparing a stack and separators in a pair arranged in such a manner as to hold the stack therebetween; (b) forming a separator-bonded stack by bonding the separators in a pair and a sealing part to each other; and (c) warping a membrane electrode assembly with the bonded sealing part in a gap by reducing the temperature of the separator-bonded stack to cause thermal shrinkage of the separators in a pair, thereby moving the sealing part with the bonded separators in a pair inward.

A fuel cell separator includes a separator main body having a first surface and a second surface, and a first seal member disposed on the first surface. When a region on the first surface of the separator main body corresponding to an electrode member disposed on the second surface is defined as a power generation region, and a region on the first surface of the separator main body corresponding to an in-cell seal member is defined as a seal region, a displacement/vibration reducing member made of polymer is disposed at a part of the seal region. The displacement/vibration reducing member includes multiple protrusions and a coupling portion. When viewed in plan view, an axis line connecting the centers of the figures of the adjacent protrusions does not coincide with a center line passing through the widthwise center of the coupling portion. The coupling portion has a gate cut mark.

Fuel cell separator and method of manufacturing the same

A single cell includes a linear sealing portion bonded to a pair of gas separators, the sealing portion being provided between the gas separators. A fuel cell in which a plurality of single cells is laminated includes: a gasket provided between the single cells adjacent to each other; a first manifold communicating with an inside-cell gas passage; and a second manifold communicating with an inter-cell refrigerant passage. The gasket includes a first gasket placed to surround the outer periphery of the first manifold and configured to seal the first manifold, and a second gasket configured to seal the second manifold and an inter-cell refrigerant passage. When the fuel cell is viewed from the laminating direction, the first gasket, the sealing portion, and the second gasket are placed in this order from the first manifold toward the second manifold between the first manifold and the second manifold.

Fuel cell and manufacturing method thereof

Provided is a fuel cell including: a membrane electrode-gas diffusion layer assembly including an electrolyte membrane; a sheet member; and a pair of separators. A first separator has a first projection that protrudes toward a side opposite from where the electrolyte membrane is disposed. A second separator has a second projection that protrudes toward a side opposite from where the electrolyte membrane is disposed. When seen from a direction perpendicular to the electrolyte membrane, the first projection and the second projection overlap at least part of the electrolyte membrane; the first projection has a first overlapping portion and a first non-overlapping portion; the second projection has a second overlapping portion and a second non-overlapping portion; the first projection is shaped so as to extend in a first longitudinal direction; and the second projection is shaped so as to extend in a second longitudinal direction intersecting the first longitudinal direction.

Fuel cell

A terminal plate for fuel cell includes a core plate that includes a first opening portion at a position corresponding to a manifold, a cover plate that includes a second opening portion at a position corresponding to the manifold, and is arranged at least on a surface on a side of a unit fuel cell of the core plate, and a resin sheet that is interposed between the core plate and the cover plate, includes a third opening portion at a position corresponding to the manifold, and is arranged at a position facing a manifold forming area. The core plate includes a first metal plate that is arranged at a position facing a power generating area, and a second metal plate that is joined to the first metal plate, includes the first opening portion, and is arranged at a position facing the manifold forming area. Each of the cover plate and the second metal plate is made of a metal material higher in corrosion resistance than the first metal plate.

Terminal plate for fuel cell

Stacked unit cellsof a fuel cell each comprise a membrane electrode assembly, a pair of gas separatorsand, and a first sealing portionprovided between the pair of gas separators. The fuel cell further comprises a second sealing portion provided between adjacent ones of the unit cells, a first manifold in which reaction gas flows, and a second manifold in which a coolant flows. One of the first sealing portion and the second sealing portion is an adhesive sealing portion, and another one of the first sealing portion and the second sealing portion is formed of a gasket. The adhesive sealing portion and the gasket are provided along the outer circumference of the manifold, in the fuel cell as viewed in a stacking direction. The gasket and the adhesive sealing portion are arranged in this order from a side closer to the manifold.

Fuel cell and method of manufacturing fuel cell

A fuel cell stack according to the present disclosure includes a collector configured to collect electric power generated by a plurality of fuel battery cells. The collector includes a structure in which the separator and the collector plate adhere to each other with a seal member interposed therebetween. A space formed by the collector plate, the separator, and the seal member is a closed space. The collector includes a ventilation structure for discharging gas from the closed space to the outside when a pressure in the closed space rises.

Fuel cell stack and method of manufacturing fuel cell stack

At least one separator of the two separators is formed of a press-formed plate having recesses and protrusions. Among portions of the recesses and protrusions, a portion coming toward the MEGA plate is designated as recessed portion, and a portion going apart from the MEGA plate is designated as protruded portion. The one separator has a first recessed portion bonded to the frame member, a first protruded portion contiguous to the first recessed portion, and a second recessed portion formed on one side of the first protruded portion opposed to the first recessed portion. The fuel cell stack is capable to take a tightened state in which a tightening load is imparted to the plurality of unit cells by the tightening member, and a non-tightened state in which no tightening load is imparted. The unit cells are so configured that the second recessed portion is in contact with the frame member in the tightened state, and the second recessed portion is out of contact with the frame member in the non-tightened state.

Fuel cell stack and manufacturing method therefor

A fuel-cell unit cell comprises an MEGA plate with a resin frame, and two separators. There is formed a gas manifold hole in an outer edge portion of the resin frame. There is provided a gas-flow-path forming portion with a recessed-and-protruded shape on the first surface of the resin frame for forming gas flow paths between the gas manifold hole and the first surface of the MEGA. There is also formed a fusion-bonding portion for surrounding a periphery of the gas manifold hole to cut off gas circulation between the gas manifold hole and the second surface of the MEGA and for bonding the resin frame and the second separator with each other, on the second surface of the resin frame so as to pass across a backside of the gas-flow-path forming portion. The fusion-bonding portion is formed from a first resin, and the gas-flow-path forming portion is formed from a second resin higher in melting point than the first resin.

Fuel-cell unit cell and manufacturing method therefor

An object is to equalize the level of cooling along a top-bottom direction of a fuel cell stack. A fuel cell stack has an anode-side separator placed between a plurality of membrane electrode assemblies. The anode-side separator comprises a separator center area that is arranged to face a power generation area of the membrane electrode assembly; an outer peripheral portion that is extended from the separator center area to outer periphery and has a plurality of openings for cooling medium supply manifolds; and a rib that is firmed from a beam portion provided to separate the adjacent openings for cooling medium supply manifolds from each other, over an area between the openings for cooling medium supply manifolds and the separator center area.

Separator for fuel cell and fuel cell stack

An object is to improve the durability of a seal member such as a gasket. A bottomis a seal surface that comes into contact with a gasketplaced between the bottomand an adjacent cell. A cooling water manifoldis a flow path for cooling water that is formed to pass through a separator for fuel cell in its thickness direction. A flangeis protruded from one surface of a first separator in the thickness direction to surround part of the cooling water manifold. An area between respective ends Tand Tof the flangeis an opening K that forms a flow path in an in-plane direction of the first separator. An inclined surfacelocated on a limit line RL of the flangeis formed to face the gasket, in order to limit the move of the gasketin an adjacent cell. At the end Tlocated on the limit line RL, a surface opposed to the gasketis covered by a protective filmfor protecting the gasket.

Protection of sealing of separator for fuel cell

A separator for a fuel cell, to be disposed opposing to a membrane electrode assembly, is provided. The separator includes a separator central area portion opposing to a center area of the membrane electrode assembly that concerns generating power, an outer edge portion located in an outer edge of the separator central area portion, a rubber molded body made of rubber, the rubber molded body being formed in the outer edge portion by die-casting a die-casting rubber material using die, and an adhesive layer formed in the outer edge portion, for adhering the rubber molded body to the outer edge portion. The adhesive layer is formed over an adhesive layer area that includes and is larger than an area where the rubber molded body is die-casted in the outer edge portion. Thus, a disadvantage due to burrs which are generated when die-casting the rubber molded body can be reduced.

Separator for fuel cell, fuel cell, and manufacturing method of separator

A separator for fuel cell includes a corrugated portion formed to have a corrugated cross section where a first groove that is concave to a first surface to form a flow path for a first fluid on the first surface and a second groove that is concave to a second surface opposite to the first surface to form a flow path for a second fluid on the second surface are arranged alternately and repeatedly. Each of the second grooves has at least one shallower groove section formed to have a less depth from the second surface than depth of a remaining groove section and provided to form a communication flow channel on the first surface side, which is arranged to communicate between two flow path spaces for the first fluid that are adjacent to each other across the shallower groove section.

Growing community of inventors

Miyoshi, Japan

Takuya Kurihara