Dupont-mitsui Fluorochemicals Company, Ltd.

Dupont Mitsui Fluorochemicals

Takumi Saito

Takao Nishio

Kazuhiro Yamamoto

Kasuke Ishii

Susumu Nakamura

Matunori Takada

A fluororesin powder liquid dispersion comprising heat-flowable fluororesin powder, liquid dispersion medium having a surface tension of not more than 45 dyne/cm, and colloidal particles having an average particle size of not more than 1 &mgr;m provides thick corrosion resistant coated films. Preferred colloidal particles for the dispersion are particles of polyether sulfone (PES) which are added in an aqueous dispersion containing an organic solvent and a water-miscible solvent. An aqueous dispersion of PES colloidal particles having an average particle size of not more than 1 &mgr;m is preferably prepared by (1) dissolving PES in an organic solvent capable of solubilizing PES; (2) combining the dissolved PES with a water-miscible solvent which is capable of being dissolved in the organic solvent; and (3) combining water in which there is a dissolved surfactant with the dissolved PES.

Fluororesin powder liquid dispersion capable of forming thick coatings

Article having a water-repellent fluororesin surface, and method for

A fluororesin powder liquid dispersion comprising heat-flowable fluororesin powder, liquid dispersion medium having a surface tension of not more than 45 dyne/cm, and organic liquid with a boiling point of 150.degree.-340.degree. C. provides thick film fluororesin treatment by a single application.

This invention provides a tetrafluoroethylene (TFE) copolymer resin powder composition capable, upon rotational lining, of generating a corrosion-resistant, nonstick film, which is a thick film on a metal or a like substrate, essentially free of gas bubbles, and excellent in adhesion and peel resistance. The TFE-copolymer resin powder composition comprises granules which comprise particles of a TFE/perfluoro(alkyl vinyl ether) copolymer (PFA), polyphenylene sulfide (PPS) particles having an average particle size of 0.3-50 .mu.m, and a heat resistant filler. This invention also provides a process for manufacturing the TFE copolymer resin powder composition comprising either (1) granulating a mixture of PFA particles, PPS and a heat resistant filler in the presence of water and an organic liquid, or (2) mixing PFA, PPS, and a heat-resistant filler, compression-molding, and pulverizing.

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Shimizu, Japan

Takumi Saito