Sanyo Electric Co., Ltd.

Other

Sanyo Electronic Components Co., Ltd.

Takeshi Takamatsu

Hiroya Nishimoto

Yasuko Ibata

Hidenori Kamigawa

Youichi Kojima

Yasuhiro Kishimoto

Yutaka Taketani

Kakusyo Yoshida

Hideki Ishida

Eizo Fujii

Hiroshi Yakui

Yasuhiko Ito

Yasutoshi Sugita

Tomohiro Nishio

A solid electrolytic capacitor comprises an insulating substrate in which an anode terminal and a cathode terminal are formed. The anode terminal comprises a first anode section formed on a first surface of the insulating substrate, and a second anode section formed on a second surface of the insulating substrate, which are electrically connected to each other. The cathode terminal comprises a first cathode section formed on the first surface and a second cathode section formed on the second surface, which are electrically connected to each other. A distance between the first anode section and the first cathode section is smaller than a distance between the second anode section and the second cathode section. And an anode section and a cathode section of a capacitor element are electrically connected to the first anode section and the first cathode section respectively.

Solid electrolytic capacitor

A method of manufacturing a solid electrolytic capacitor includes steps (a) to (e). The steps (a) and (b) provide anode and cathode terminals to an insulating base respectively. The step (c) mounts a capacitor element on the insulating base. The step (d) coats the capacitor element with enclosure resin. The step (e) separates a first region of the insulating base to which the anode and cathode terminals are provided and on which the capacitor element is mounted from a second region of the insulating base which is different from the first region. The step (a) includes a step (a1) forming a first through hole in the insulating base, and a step (a2) plating an inner surface of the first through hole. The step (b) includes a step (b1) forming a second through hole in the insulating base, and a step (b2) plating an inner surface of the second through hole.

The solid electrolytic capacitor includes a capacitor element including an anode section, a dielectric film, and a cathode section, a wiring member on which the capacitor element is mounted, and an enclosure resin coating the capacitor element. The wiring member includes an insulating base, a first anode terminal portion connected to the anode section is provided on a first surface of the insulating base on which the capacitor element is mounted, the first anode terminal portion includes a connection part integrally formed therewith for electrically connecting the first anode terminal portion and the anode section to each other, a second anode terminal portion connected to the first anode terminal portion is provided on a second surface of the insulating base opposed to the first surface, and the first and second anode terminal portions are connected by an anode conduction part provided on a side surface of the insulating base.

A solid electrolytic capacitor comprises an insulating substrate in which an anode terminal and a cathode terminal are formed. A first anode section and a first cathode section are formed on a first surface of the insulating substrate, so as to be spaced from each other in a first predetermined direction. A second anode section and a second cathode section are formed on a second surface of the insulating substrate, so as to be spaced from each other in a second direction generally perpendicular to the first direction. The anode terminal comprises the first and second anode sections, which are electrically connected to each other. The cathode terminal comprises the first and second cathode sections, which are electrically connected to each other. A capacitor element is arranged on the first surface of the insulating substrate with an anode section thereof being oriented in the first direction.

A solid electrolytic capacitor includes a capacitor element coated with an enclosure resin, and an insulating substrate in which an anode terminal and a cathode terminal are formed. The anode terminal includes a first anode section formed on a first surface of the insulating substrate, a second anode section formed on a second surface of the insulating substrate, and an anode conductive layer which is formed on a side edge surface of the insulating substrate to electrically connect there anode sections to each other. The cathode terminal includes a first cathode section formed on the first surface, a second cathode section formed on the second surface, and a cathode conductive layer which is formed on the side edge surface of the insulating substrate to electrically connect there cathode sections to each other. And the anode conductive layer and the cathode conductive layer are exposed from the enclosure resin.

A solid electrolytic capacitor comprises an insulating substrate in which an anode terminal and a cathode terminal are formed. The anode terminal comprises a first anode section formed on a first surface of the insulating substrate, and a second anode section formed on a second surface of the insulating substrate, which are electrically connected to each other. A connection part is formed integrally with the first anode section. The cathode terminal comprises a first cathode section formed on the first surface and a second cathode section formed on the second surface, which are electrically connected to each other. A distance between the first anode section and the first cathode section is smaller than a distance between the second anode section and the second cathode section. And an anode section and a cathode section of a capacitor element are electrically connected to the connection part and the first cathode section respectively.

An anode terminal or a cathode terminal is provided with an exposure portion that extends substantially perpendicularly to an arrangement direction of the two terminals and that have an end face exposed on a side face of a housing. At least the end face on the exposure portion is plated for improving the solder wettability. Furthermore, a front end portion of the exposure portion is bent upwards along a peripheral face of the housing.

Solid electrolytic capacitor and method for manufacturing the same

This invention relates to solid electrolyte capacitors and is intended to decrease the contact resistance between the body of the capacitor and lead frames and the internal resistance of these components. The, invention provides a process for producing a solid electrolyte capacitor by forming a dielectric oxide film on an anode body of valve metal, forming a cathode layer of solid conductive substance on the oxide film to prepare a capacitor element, coating the cathode layer of the capacitor element with a carbon layer, coating the carbon layer with a silver paste layer to prepare a capacitor body, and bonding a lead frame to the silver paste layer of the. capacitor body with a silver adhesive. While the capacitor element coated with the carbon layer and a silver paste are being vibrated relative to each other, the capacitor element is dipped in the silver paste and withdrawn therefrom in the direction of the vibration, whereby the carbon layer is coated with the silver paste layer. The surface of the lead frame is partly or entirely formed with a high conductive layer of a material having a higher electric conductivity than the substrate of the lead frame, the high conductive layer extending from a connection to the capacitor body to a connection for an external circuit.

Solid electrolyte capacitor, and process and apparatus for producing same

The invention provides a process for producing solid electrolyte capacitors by forming a dielectric oxide film and a first cathode layer of solid conductive substance over the surface of an anode body of valve metal, and forming a second cathode layer of conductive high polymer on the first cathode layer by electrolytic oxidative polymerization. The second cathode layer is formed by immersing in the electrolyte the anode body formed over the surface thereof with the oxide film and the first cathode layer, feeding a positive voltage with an external electrode piece in contact with the first cathode layer in the electrolyte, and shifting the feeding point at a predetermined time interval.

Solid electrolyte capacitor

The invention provides a process for producing solid electrolyte capacitors by forming a dielectric oxide film and a first cathode layer of solid conductive substance over the surface of an anode body of valve metal, and forming a second cathode layer of conductive high polymer on the first cathode layer by electrolytic oxidative polymerization. In forming the second cathode layer, the pH of the electrolyte to be used for electrolytic oxidative polymerization is maintained within a predetermined range by adding an acid or alkali to the electrolyte. Since the pH of the electrolyte remains substantially unaltered by the polymerization according to the invention, the electrolyte is repeatedly usable while permitting the resulting second cathode layers to retain the desired electric conductivity. The second cathode layer is formed by immersing in the electrolyte the anode body formed over the surface thereof with the oxide film and the first cathode layer, feeding a positive voltage with an external electrode piece in contact with the first cathode layer in the electrolyte, and shifting the feeding point at a predetermined time interval. The feeding point where the electrode piece is in contact with the first cathode layer for feeding shifts during the step of electrolytic oxidative polymerization, so that the thickness of the second cathode layer formed as centered about the feeding point is made uniform to the greatest possible extent over the entire anode body without increasing locally.

The object of the invention is to provide a process for producing an organic solid electrolyte capacitor which is diminished in leakage current, and an apparatus for use in practicing the process. The process includes the steps of completing a capacitor element by forming a dielectric oxide film over an anode body of valve metal and subsequently forming a cathode layer of solid conductive organic material over the oxide film, subjecting the capacitor element to an aging treatment, and forming a shell around the capacitor element. The apparatus, which is an aging apparatus for such capacitor elements, comprises a box for accommodating a plurality of capacitor elements, a conductive buffer layer provided inside the box, a conductive holding member disposed on the box for attaching thereto the outer end of anode lead of each of the capacitor elements, with a silver paste layer of the element in contact with the buffer layer, a current limiter connected to the buffer layer for restricting the current to be passed through the capacitor element to not greater than a predetermined value, and a power source having positive and negative electrodes connected to the holding member and the current limiter, respectively.

Process and apparatus for producing organic solid electrolyte capacitor

This invention relates to solid electrolyte capacitors and is intended to decrease the contact resistance between the body of the capacitor and lead frames and the internal resistance of these components The invention provides a process for producing a solid electrolyte capacitor by forming a dielectric oxide film on an anode body of valve metal, forming a cathode layer of solid conductive substance on the oxide film to prepare a capacitor element, coating the cathode layer of the capacitor element with a carbon layer, coating the carbon layer with a silver paste layer to prepare a capacitor body, and bonding a lead frame to the silver paste layer of the capacitor body with a silver adhesive. While the capacitor element coated with the carbon layer and a silver paste are being vibrated relative to each other, the capacitor element is dipped in the silver paste and withdrawn therefrom in the direction of the vibration, whereby the carbon layer is coated with the silver paste layer. The surface of the lead frame is partly or entirely formed with a high conductive layer of a material having a higher electric conductivity than the substrate of the lead frame, the high conductive layer extending from a connection to the capacitor body to a connection for an external circuit.

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Daito, Japan

Takeshi Takamatsu