Denso Corporation

Other

Toyota Jidosha Kabushiki Kaisha

Nippondenso Co., Ltd.

Uacj Corporation

Denso Aircool Corporation

Takeshi Iguchi

Takayuki Hayashi

Isao Kuroyanagi

Akira Uchikawa

Yasutoshi Yamanaka

Ryoichi Sanada

Takao Ikeda

Akira Yanagida

Homare Kotate

Kenji Yamada

Koji Okada

Takaaki Sakane

Kotaro Kitawaki

Shoei Teshima

Taketoshi Toyama

Takashi Murase

Takeyoshi Doko

Takashi Tomita

Kazuaki Kafuku

Hiroo Yamaguchi

Takaki Okochi

Masakazu Morimoto

Satoshi Nohira

Toru Ikeda

Homare Koutate

Kouji Hirakami

Takefumi Hosono

Koji Hirakami

Shigenobu Fukumi

Kazuyoshi Nakashima

Hiroshi Kamiya

Yuuhei Kunikata

Haruki Shingo

Yoshihiro Kinoshita

Naoki Satou

Toshinari Sasaki

A heat exchanger includes multiple aluminum heat transfer tubes through which a heat medium flows, and multiple aluminum connection pipes brazed to end portions of the heat transfer tubes. A heat equalizing member formed of a heat conductor is disposed to be in contact with at least two of the connection pipes and be capable of transferring heat therebetween. A method for producing the heat exchanger includes brazing the heat transfer tubes to the connection pipes in a state where the heat equalizing member is in contact with the at least two of the connection pipes.

Heat exchanger and method for producing same

The disclosed method relates to manufacturing a heat exchanger which causes no brazing defects, and a heat exchanger manufactured by the method. The method relates to manufacturing a heat exchanger having an aluminum alloy tube defining a cooling-medium flowing passage and a copper alloy tube defining a water flowing passage, wherein a heat exchange is carried out between a cooling medium flowing through the cooling-medium flowing passage and water flowing through the water flowing passage. The aluminum alloy tube and the copper alloy tube are brazed to each other at a temperature of less than 548&#xb0; C.

Manufacturing method of heat exchanger, and heat exchanger manufactured by such manufacturing method

An EGR cooler includes a heat exchanging core which has a plurality of tubes, an upstream-side gas tank portion upstream of the tubes and a downstream-side gas tank portion downstream of the tubes. A water tank portion forms a first water passage around the tubes and forms a second water passage around the upstream-side gas tank portion. A double pipe portion forms a gas passage which communicates with the upstream-side gas tank portion and forms an annular water passage which communicates with the second water passage. A water inflow pipe is connected to the double pipe portion such that the cooling water flows into the annular water passage, and a water outflow pipe that is connected to the water tank portion such that the cooling water flows out from the first water passage.

Exhaust gas heat exchanging device

An exhaust gas cooling device, which cools exhaust gas from an internal combustion engine mounted on a vehicle through heat exchange between the exhaust gas and a coolant, includes: a plurality of tubes through which the exhaust gas flows; a tubular shell which houses the plurality of tubes and is configured to allow the coolant to flow therethrough; and a header plate disposed at an end portion in the shell to prevent the coolant from flowing out of the shell. The header plate includes support holes in which end portions of the plurality of the tubes are fitted and supported, and each of axial end faces of the plurality of tubes is located in the corresponding support hole at a position between both ends of the header plate in a thickness direction of the header plate.

Exhaust gas cooling device

An exhaust heat exchanger includes a water tank accommodating tubes and having an outside space defined outside of the tubes, a gas tank having an exhaust passage and an outside space defined outside of the exhaust passage, a dividing portion to separate the outside space of the water tank from the exhaust passage of the gas tank, and a communication portion. The outside space of the gas tank and the outside space of the water tank communicate with each other through the communication portion.

Exhaust heat exchanger

There is disclosed a heat exchanger made of an aluminum alloy having a radiator part ( ) and an oil cooler part ( ) in combination and manufactured integrally by the brazing method, wherein a refrigerant tank ( ) for covering and sealing the oil cooler part is made of an aluminum alloy, an aluminum alloy containing Si in an amount from more than 7.0 wt % to 12.0 wt %, Fe in an amount from more than 0.05 wt % to 0.5 wt %, Cu in an amount from more than 0.4 wt % to 8.0 wt %, Zn in an amount from more than 0.5 wt % to 10.0 wt %, and the balance of aluminum and inevitable impurities is used as a filler material of brazing sheets that are used for the oil cooler part and are brazed in the tank, and the refrigerant tank is assembled integrally with the radiator part and the oil cooler part by brazing with the brazing material. The heat exchanger made of an aluminum alloy by using an aluminum material instead of a resin tank, can be easily recycled, is excellent in corrosion resistance, and can be manufactured without requiring a step of caulking a tank.

Heat exchanger made of an aluminum alloy

A cooling device has a radiator plate and a corrugated fin for cooling an electrical component. In a manufacturing process of the cooling device, a symmetrically constructed tool section presses the radiator plate and the fin against an anvil. The radiator plate has an attaching portion where an electrical component is attached. Knurled surface for preventing a slide is formed on the tool section only at a surrounding area to prevent a deformation of the attaching portion. The tool section and the radiator plate vibrate ultrasonically in a longitudinal direction of corrugations of the fin to prevent a crack on the fin.

Ultrasonically joining apparatus and ultrasonically joining method

A tube is formed by brazing first and second plates, and is connected to a pipe through a connection block being brazed to a contacting surface of the first plate. A brazing material is clad on an inner surface of the first plate opposite to the contacting surface, and a hole penetrating through the first plate is formed in the first plate at a position corresponding to the connection block. Thus, during brazing, the brazing material clad on the inner surface of the first plate is supplied to the contacting surface through the hole by capillary phenomenon, so that the connection block is brazed to the first plate. As a result, an apparatus formed by brazing plural metal members, such as the tube of an oil cooler, is produced in low cost.

Apparatus formed by brazing and method for manufacturing the same

Fins and tubes are brazed by brazing material spread on the inside of bent portions. As the interval between the fins and the tubes does not increase upon melting the brazing material, the tubes and the fins can be easily piled and assembled with each other, and the operability in assembling a heat exchanger can be improved. Further, as the brazing material remains mainly around the bent portions, most parts of the fins and the tubes are not covered with the brazing material, and there is no diffusion of the brazing material at the heating of the brazing step. Accordingly, heat exchanging performance of the heat exchanger can be improved, and even if the thickness of the fins and that of the tubes are reduced, the occurrence of the erosion can be prevented.

Method of manufacturing a heat exchanger

An aluminum alloy including magnesium can be joined by brazing even when flux made of potassium fluoaluminates is employed. The aluminum alloy including magnesium is heated in a vacuum, so that magnesium in the aluminum alloy evaporates from the surface of the aluminum alloy. The weight ratio of magnesium at the surface of the aluminum alloy can be reduced to less than 0.5 as a result of the heating step. The aluminum alloy treated by this operation is, thereafter covered with brazing material and clad with flux. After that, the aluminum alloy is heated in a furnace in order to melt the brazing material.

Method for brazing a magnesium-containing aluminum alloy

Growing community of inventors

Gifu, Japan

Takeshi Iguchi