Kobe Steel, Ltd.

Kabushiki Kaisha Kobe Seiko Sho

Takemasa Yamasaki

Shinji Sato

Takeshi Yamada

Tatsuya Fujii

Masatoshi Hida

Toshihiko Nishimura

Kenji Sadahiro

Hyunseung Kim

Keisuke Okita

Toshiyuki Izumi

A method for manufacturing an additively-manufactured object in which deposition is performed by melting and solidifying a metal depending on three-dimensional shape data of a target shape, includes: acquiring the three-dimensional shape data; creating a deposition plan in which a formation track and a heating condition of the metal are determined; determining a difference between a shape of the additively-manufactured object that thermally contracts by cooling after deposition and a shape of the three-dimensional shape data by an operation; modifying the deposition plan until the difference falls within a predetermined allowable range; and additively manufacturing the additively-manufactured object based on the deposition plan in which the difference falls within the allowable range.

Laminated molded object production method and production device

An additively manufactured object formed by depositing weld bead layers, each of the weld bead layers being obtained by melting and solidifying a filler metal made of a mild steel, the additively manufactured object includes a plurality of the weld bead layers having a ferrite phase with an average grain diameter of 11 &#x3bc;m or less in a part except for a surface oxide film.

Laminated molding and method of manufacturing laminated molding

A method for designing an additively-manufactured object includes: a slicing step of slicing a shape of the additively-manufactured object into weld bead layers each having a height corresponding to one bead layer using data of the shape of the additively-manufactured object, thereby generating a plurality of virtual bead layers; a reference direction setting step of setting, as a reference direction, a direction in which the sliced layer of the additively-manufactured object is continuously provided and extended in an intermediate layer disposed at a deposition-direction center of the plurality of virtual bead layers; and a bead adjusting step of adjusting a bead size of the weld bead to be formed in the plurality of virtual bead layers depending on a bead shape in a section perpendicular to the reference direction.

Method for designing laminate molded article, production method, production device, and program

In the present application, a shaped article W is produced, the shaped article including: a plurality of blades provided around a shaft, with an interval disposed therebetween in the circumferential direction; and curved surface-shaped recesses present in between the blades. This method for producing a shaped article includes: a shaping step, in which welding beads where filler material has been melted and solidified at the peripheral surface are layered on a base material having a circular cross-section of a greater radius than the bottom circle that passes through the lowest part of the recess, thus forming a shaped section that will become a blade; and a cutting step in which part of the surface of the shaped section and the peripheral surface of the base material is cut to form a blade, and the recesses between the blades are also formed.

Method for producing shaped article and shaped article

A method for joining an additively-manufactured component includes welding a plurality of additively-manufactured components via a weld joint to fabricate an integral structure. The additively-manufactured components are built by repeatedly depositing a weld bead layer of a next layer on a weld bead layer formed of a weld bead obtained by melting and solidifying a filler metal by use of an arc, and the weld joint is built along with the deposition.

Joining method and structure for laminate shaping component, and laminate shaping component

A method for producing an additively manufactured object includes melting and solidifying a filler metal to form weld beads and depositing the weld beads adjoining each other, thereby forming a weld-bead layer, and repeatedly depositing a next weld-bead layer on the formed weld-bead layer to conduct additive manufacturing. The method includes a bead formation step of forming a new weld bead so as to fill a recess formed by at least three of the already formed weld beads, in a cross-section perpendicular to a longitudinal direction of the weld beads.

Method and apparatus for manufacturing layered model

Using three-dimensional shape data, the shape of a blade, which is an additive manufacturing product, is divided into multiple layers according to the height of a bead. Each layer of the additive manufacturing product that has been divided into multiple layers is divided by fitting regions of a set shape. By determining connecting lines for connecting the divided regions to each other and computing the extension directions of protrusions, planned lines for bead formation along said extension directions are determined. The additive manufacturing product is shaped by forming beads along planned bead formation lines.

Additively-manufactured object by forming beads along a formation projected line of beads

A method for producing a built-up object, includes: producing maps beforehand, the maps indicating bead heights BH and bead widths BW corresponding to a base-surface inclination angle &#x3b8; and a track inclination angle &#x3c6;, in which the base-surface inclination angle is an angle between a base surface on which the weld beads are to be formed and a vertical direction, and the track inclination angle is an angle between a track direction of the torch and a vertical direction on the base surface; selecting a bead height BHand a bead width BWfrom the maps correspondingly to the base-surface inclination angle &#x3b8; and the track inclination angle &#x3c6; in forming a weld bead on the base surface; and forming the weld bead based on the selected bead height BHand bead width BW.

Method and device for manufacturing shaped objects

A method for producing a built-up object by melting and solidifying a filler metal to form weld beads on a base surface along a track for a torch and form the built-up object formed by the weld beads is provided. The built-up object includes a bead formation portion where a gravitational influence is maximum. The method includes: forming a supporting bead having a higher viscosity during weld-bead formation than other weld beads in the bead formation portion; and forming the other weld beads overlying the supporting bead.

Method for producing molded article, production device, and molded article

A method for producing an additively manufactured object includes melting and solidifying a filler metal by use of an arc, and depositing and forming a plurality of layers of molten beads to produce a built-up object, and the method includes: shaping the molten bead of a previous layer; and monitoring a temperature of the molten bead of the previous layer. Shaping of the molten bead of a next layer is started when the temperature of the molten bead of the previous layer is equal to or lower than an allowable interpass temperature.

Method and system for manufacturing laminated shaped product

In a track determination device, a CAD data acquisition unit acquires shape data that represents a shape of a three-dimensional formed object. A deposition direction setting unit generates control information for controlling a lamination device that laminates the molten metal in order to form a formed object, based on the shape data acquired by the CAD data acquisition unit. The control information is information indicating at least a specific deposition direction of the molten metal such that an error between a first deposition position set in advance and a second deposition position in accordance with an actual laminated state is reduced. A control program output unit outputs the control information generated by the deposition direction setting unit.

Lamination control device, and lamination control method and program

Provided is a setting assistance device capable of informing that which welding condition should be corrected with a value as the limit in order to achieve the target quality. In a setting assistance device () of a welding condition which is a condition in welding, an input receiving unit () accepts designation of the target quality in welding, and a welding condition information output unit () outputs an item of a welding condition to be corrected to achieve the target quality, and limit information indicating a limit of a value which can be taken by the item of the welding condition to achieve the target quality, in accordance with the acceptance of the designation of the target quality by the input receiving unit ().

Setting assistance device, setting assistance method, and program

In a trajectory determination device (); a CAD data acquisition unit () acquires shape data representing the shape of a three-dimensional structure; a trajectory data generating unit () and layering conditions adjusting unit () generate, on the basis of the shape data acquired by the CAD data acquisition unit (), control information which is information for controlling a layering device for layering molten metal for forming the structure and which indicates the trajectory for the layering device and/or layering conditions when the layering device layers molten metal such that the upper surface of one layer of a plurality of layers of molten metal layered is flat; and a control program output unit () outputs the control information generated by the trajectory data generating unit () and the layering conditions adjusting unit ().

Addition controller, addition control method, and program

A welding and processing condition setting system includes an input device, a display device, a control device, and a database. The input device receives a retrieving operation of at least processing condition information input by an operator. The control device is configured to extract a processing condition parameter of the processing condition information from at least one of master condition data and user condition data according to the retrieving operation, extract a welding condition parameter of welding condition information corresponding to the extracted processing condition parameter from at least one of the master condition data and the user condition data, and calculate an evaluation item which is a result obtained by evaluating at least one of a welding amount and a working efficiency in the extracted welding condition parameters. The display device displays at least one parameter of the welding condition parameters, and the evaluation item.

Welding and construction condition setting system, welding robot system, welding and construction condition setting method, and welding and construction condition setting program

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Hyogo, Japan

Takemasa Yamasaki