Ngk Insulators, Inc.

Takehiro Koganei

Nobukazu Ikoma

Miyoshi Makino

Shodai Hirata

Among first and second swaged sections, the second swaged section begins to be swaged prior to the first swaged section. Hence, a strong force can be prevented from acting on a rubber plug in a free state at a time and the first swaged section can begin to be swaged in such a state that a portion of the rubber plug that corresponds to the second swaged section is aligned as compared to the case where the first and second swaged sections begin to be simultaneously swaged. This prevents the position of the rubber plug from being significantly varied during swaging and also prevents the rubber plug from protruding from an outer tube.

Method for manufacturing gas sensor

An outer tube and a rubber plug are swaged at two sites, a first swaged section located on the side of connections between contact fittings of a connector and leads and a swaged section located closer to an open end of the outer tube than the first swaged section, such that the inside diameter of a portion of the outer tube is greater than the inside diameter. This prevents reduction of the detection accuracy of a gas sensor because sealing properties can be enhanced by heavily swaging at the second swaged section than the first swaged section. Additionally, excessive force can be prevented on the connections and the leads by lightly swaging the first swaged section rather than the second swaged section. Thus, the disconnection between the connector and the leads can be prevented.

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Nagoya, Japan

Takehiro Koganei