Ube Machinery Corporation, Ltd.

Takeharu Yamamoto

Atsushi Yakushigawa

Koji Nakano

Yoshitaka Moroi

Yasuo Katoh

Norihiro Nishioka

Sho Nonoue

Nobuhiko Matsumoto

Yoshikazu Masunaga

Kouji Nakano

Masahiro Doki

Yukio Emoto

An extrusion press shearing device includes: a converter that converts rotational motion of a ball screw into linear motion of a shearing slide drive frame; a shearing slide attached to the leading end of the shearing slide drive frame; and hydraulic cylinders attached to the shearing slide drive frame, wherein the ball screw of the converter and the hydraulic cylinders are arranged in parallel, and the ball screw is rotated to move the shearing slide vertically so that a discard is cut off by the hydraulic cylinders.

Extrusion press shearing device

An extrusion press die-slide device is equipped with: a fixed frame; a moveable frame that can move linearly but which is supported by the fixed frame in a non-rotatable manner; a first motion conversion mechanism that converts input rotational motion to linear motion and outputs the same to cause the moveable frame to move linearly with respect to the fixed frame; and a second motion conversion mechanism attached to the moveable frame and equipped with a pusher to impart a pressing force to a die of the extrusion press, and which transmits the input rotational motion to the first motion conversion mechanism and converts the input rotational motion to linear motion and outputs the same to cause the pusher to move linearly with respect to the moveable frame.

Die-slide device of extrusion press

A shear device () of an extrusion press having a booster mechanism using an air cylinder or electric motor to supplement thrust to an amount corresponding to hydraulic pressure is provided. A fastening part pressing against a die stack () is configured by a booster mechanism using a lever and a shear guide () is pressed against a horseshoe () to fasten it in the extrusion direction. Further, a clearance between a surface of the die stack and a shear knife can be held constant. Also, a booster mechanism using a lever is employed for a tilt mechanism for the shear guide in the extrusion press.

Extrusion press

A hybrid extrusion press is provided with electric motors and hydraulic assist cylinders to cause a container holder to slide, wherein connecting rods are fastened to a container holder, the hydraulic assist cylinders have piston rods and gate devices connecting or disconnecting the connecting rods and the piston rods, and the gate devices are provided with hollow members fastened to the piston rods, enlarged diameter parts provided at single ends of the connecting rods and moving back and forth inside hollow parts of the hollow members, and locking parts provided at the hollow members and locking the enlarged diameter parts.

Hybrid extrusion press

An electric powered extrusion press pushes an extrusion stem by extrusion force generated by an electric powered drive device so that pressure is applied to a billet and a predetermined product is extruded through a die, wherein the electric powered drive device is provided with one or more freely rotatable wire drums, an electric powered extrusion-use main motor makes the wire drums rotate wind up wires and thereby give a thrust to movable pulleys in the extrusion direction so that a crosshead and extrusion stem are driven to advance through an extrusion movement part.

A billet transport device inserts a billet emerging from a billet heater into a container of an extrusion press device, and includes a conveyor transporting a billet from a billet heater, an overhead type billet carrier directly transporting a billet from the conveyor to a billet loader, and a billet loader transporting a billet from the outside to inside of the extrusion press device. Further, the billet loader is comprised of an insertion roller device inserting a billet into a container and a billet insertion device placed at the front end of the billet loader.

Billet transport device for extrusion press

An extrusion method using an extrusion press including an end platen to which a pressure ring is provided, a die, a container, a drive part for movement of the container, and a main cylinder device having an extrusion stem to form a billet into a shape includes extruding the billet loaded in the container by the extrusion stem from the die to shape it to an extruded material, releasing sealing pressure from the die, cutting the billet between the die and the container and between the die and the pressure ring by moving the die, and resuming shaping of extruded materials by the billet remaining inside the container.

Extrusion method for extruded material

A double action extrusion press has: a main crosshead provided freely movable with the application of pressure in an axial direction by a main cylinder and having a pressing system disposed on the tip thereof; and a piercer cylinder built into the main cylinder and provided within the main ram, allowing a mandrel to slide within the pressing system and the main crosshead. The double action extrusion press complements the extrusion force by force equivalent to a mandrel pull force acting on a mandrel stop rod by affixing the piercer cylinder in contact to a piercer crosshead that is joined with the mandrel stop rod and applying hydraulic force to the rod side of the piercer cylinder.

Double action extrusion press

A shearing device for an extrusion press is adapted for cutting off from each other an extruded product and a discard which is the residue of a billet, the shearing device being configured so that the configuration thereof is simplified to reduce costs required for maintenance and production and so that the gap between the shear blade and an end surface of a die is automatically adjusted to improve the shearing accuracy, thereby providing a satisfactory cut surface. A shear cylinder () is mounted in a downward facing position to a frame () provided on the side of an end platen () which faces a container (). A shear guide () is mounted to the frame () in a tiltable manner, the shear guide () having a shear blade () which is provided at the lower end thereof and guiding a shear slide (). A tilt cylinder () for the shear guide () is mounted to the frame (), the tilt cylinder () being capable of keeping the gap between the front face of a die stack () and the shear blade () constant by pressing the shear guide () against a horseshoe (). The piston rod () of the shear cylinder () is mounted to the shear slide () so as to be capable of tilting and sliding.

Shear system of extrusion press

A direct double-action extrusion press includes a main crosshead to which an extrusion stem is fixed; a main cylinder having a main ram that advances the main crosshead and pressing on a billet; a piercer cylinder disposed inside the main ram and drives a mandrel; a plurality of side cylinders that retracts the main ram via the main crosshead; and a hydraulic circuit for supplying hydraulic oil to the main cylinder, the piercer cylinder, and the side cylinders. Cylinder chambers of the plurality of side cylinders on a side where the hydraulic oil is discharged when the main crosshead is advancing have a pressure-receiving area equal in total to that of a rod side chamber of the piercer cylinder. During billet extrusion, the hydraulic circuit causes fluid communication through the rod side chamber of the piercer cylinder and each cylinder chamber of the plurality of side cylinders on the side where the hydraulic oil is discharged.

Direct double-action extrusion press

An extrusion press machine includes an end platen, a die, a container, container cylinders which move the container back and forth, a stem that pushes a billet in the container, and a main cylinder at the front end of the stem is provided and by which the stem can freely slide front and back, the extrusion press machine further including a plurality of hydraulic valves that supply hydraulic oil in the main cylinder to the container cylinders and which operate before the stem and the container retract in movement when discharging compressed air in the container after upset of the billet and further including a hydraulic valve that discharges hydraulic oil in the main cylinder into a tank, the hydraulic valves connected by a hydraulic pipeline, and the main cylinder and the container cylinders being able to be connected.

Extrusion press machine

The present invention provides an extrusion press which eliminates unevenness of dynamic and thermal fatigue degrees of the hydraulic devices which form the hydraulic circuit in the extrusion press, the electric motors which drive the hydraulic pump, the control devices, etc., which makes the dynamic and thermal fatigue degrees and remaining service lives of the component devices even, and which is excellent in energy saving effect. An extrusion press which has a plurality of variable capacity type hydraulic pumps connected to it in parallel for supplying working oil to hydraulic cylinders of the extrusion press, uses a preset working speed as the basis to find the required discharge rate of the hydraulic pumps, and selectively controls the drive operations of the hydraulic pumps, wherein the order of selection of the hydraulic pumps which are selectively controlled in drive operation is controlled by a program which progressively advances when a predetermined number of molding cycles are completed.

A container degassing device for an extrusion press is equipped with: a integrally formed degassing block joined to the end surface of the container of the extrusion press; a first sealing member that seals the degassing block; a second sealing member that seals the outer peripheral surface of an extrusion stem or a fixed dummy block of the extrusion press; and a vacuum suction device that sucks air from within a degassing space formed within the container. The degassing space is sealed by the degassing block and the first and second sealing members, and the area between the degassing block and the container end surface is sealed by a metal touch.

Container degassing device for extrusion press

A double-action extrusion press obtains a tubular product, wherein the pressure-receiving surface area of a cylinder chamber on the side from which hydraulic oil is discharged from a container cylinder and the pressure-receiving surface area on the rod-side chamber of a piercer cylinder are set to be the same when a container moves in the extrusion direction, and the cylinder chamber on the side from which hydraulic oil is discharged from the container cylinder and the rod-side chamber of the piercer cylinder are connected by an oil pressure conduit and are in communication with each other when a billet is extruded from the extrusion stem after piercing has been completed.

Double-action extrusion press

An extrusion press includes a means which can prevent phenomena in which a billet is blown out during an extrusion process as well as prevent billet blowout with a simple and inexpensive constitution. The extrusion press drives a main cylinder device to extrude, by a stem , a billet filled into a container from a die and form a product. A gap measurement means that measures a gap arising at the container seal surface formed by pressing the die side end surface of the container against the container side end surface of the die is provided on an end platen on the outer edge part of the container side end surface of the die. When the gap arising during the extrusion process is measured and the measured value is within a predetermined range of allowable values, a set value for the extrusion rate is lowered and a warning is issued. When the measured value exceeds the predetermined allowable values, the extrusion process is stopped.

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Ube, Japan

Takeharu Yamamoto