Yazaki Corporation

Takashi Oguri

Yuto Ito

Yoshio Shionome

Jin Omori

There is provided a method for manufacturing an electrical wire. The electrical wire includes a rod-like conductor having a shape corresponding to a predetermined wiring route and also having rigidity to enable the rod-like conductor to maintain the shape, and an insulation sheath covering the rod-like conductor. The method includes: preparing a plurality of rod-like preliminary conductors having the rigidity so as to correspond to a plurality of sub routes into which the wiring route is divided; processing at least one of the plurality of preliminary conductors into a shape conforming to the corresponding sub routes; connecting the plurality of preliminary conductors together to form the rod-like conductor; and forming the insulation sheath to cover the rod-like conductor.

Method for manufacturing an electrical wire

There is provided a wire harness and a manufacturing method thereof. A wire harness routed in a vehicle body is provided with an electric wire and a metallic shield pipe in which the electric wire is inserted. The shield pipe has a rigidity that enables self-maintenance of an after-bent shape. The shield pipe is bent with the electric wire being inserted therein so as to form the shield pipe in a shape conforming to piping to be assembled to the vehicle body.

Wire harness and manufacturing method thereof

A wire harness includes a plurality of electric wires, a plurality of tubular metal pipes corresponding the number to the plurality of electric wires, each of the plurality of electric wires being inserted through respective one of the plurality of tubular metal pipes, a connector configured to be connected to end portions of the plurality of electric wires, and a tubular metal connecting portion provided at a pipe end portion of each of the plurality of pipes and connected to the connector. Each of the pipes has a rigidity capable of self-holding a bent shape thereof when each of the pipes are bent. The connecting portion has a flexibility incapable of self-holding a bent shape thereof when the connecting portion is bent.

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Tochigi, Japan

Takashi Oguri