Denso Corporation

Takashi Ogata

Yutaka Niwa

Mamoru Urushizaki

Hideaki Shirai

Yoshinori Ohmi

Yasutaka Kamiya

Takashi Hiraiwa

Shigeya Kato

A first member (11) and a second member (12) of metal materials of different kinds are overlapped one upon the other, and the surface of the first member (11) is irradiated with a laser beam to form a melt-solidified portion (2). The melt-solidified portion (2) has a nearly inverted triangular shape in cross section becoming gradually narrow toward the inside from the front surface side of the first member (11), and has a low-hardness layer (21) on the front surface side and a high-hardness layer (22) on the inside. The high-hardness layer (22) has a welded structure in which first layers (23) and second layers (24) having a hardness smaller than that of said first layers (23) are alternatingly laminated in the direction in which the welding proceeds.

Structure of and method for laser welding metal members and fuel

A method of forming a separation groove and a ditch for cutting a thermoplastic resin sheet by a laser beam is performed as follows. A heat-resistant layer made of thermosetting resin is printed on the rear surface of the resin sheet along the line of the ditch to be formed by the laser beam. A laser beam is radiated on the front surface of the resin sheet and scanned along the line of the ditch and the separation groove. The laser beam melts and evaporates resin and forms the ditch and the separation groove. Since the rear end of the ditch is covered by the heat-resistant layer, the resin sheet is not completely separated along the ditch line, while it is separated along the separation groove line. At the final stage, the resin sheet is cut along the ditch line. A flexible circuit sheet for making electrical connection can be easily and cost effectively processed in this laser beam process.

Method of processing a resin sheet with a laser beam

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Anjo, Japan

Takashi Ogata