Toray Industries, Inc.

Phc Holdings Corporation

Takashi Ochi

Junichi Aoki

So Nishino

Akira Kishiro

Shuichi Nonaka

Tamotsu Suzuki

Kiyoshi Minoura

Yuhei Maeda

Takaaki Mihara

Hiroaki Sakata

Atsuhito Arai

Katsuhiko Mochizuki

Yoshikazu Kono

Koji Furukawa

Yoshihiro Naruse

Takeshi Kikutani

Norio Suzuki

Atsushi Taniguchi

Mototada Fukuhara

Takeo Matsunase

Takaaki Yamashita

Jun Misumi

Tomoko Ichikawa

Masahiro Kouge

Yoshiyuki Kitamura

Kazuyoshi Mori

Kakuji Murakami

Takashi Ikushima

Ryuji Shimizu

Masafumi Ise

Ryohei Watari

Takashi Shibata

Yasutaka Kato

Toshiaki Kimura

Shinichi Nakasuka

Seiichiro Iketani

Takaaki Sakai

Kyoko Tamaru

Satoshi Enzaki

Takaaki A2-11 Toray-Yamashina-Shataku Mihara

The present invention provides a technology in production of a prepreg and enhances the production efficiency, in which the technology allows the arrangement property and rectilinearity of reinforcing fibers to be well maintained and allows any resin to be applied stably at a high speed. A prepreg is produced by a method which includes: discharging a molten resin in planar form to form a resin film, and applying the resin film onto a reinforcing fiber sheet conveyed continuously, wherein the reinforcing fiber sheet is conveyed substantially in the horizontal direction, and wherein an angle made between the discharge direction of the resin and the conveyance direction of the reinforcing fiber sheetis 80&#xb0; or less.

Method for producing prepreg and method for producing fiber-reinforced composite material

The present invention relates to a method of producing a prepreg, in which a matrix resin is applied to a reinforcing fiber sheet, where the sheet can continuously run without clogging due to generated fuzz, even at a high running speed, and where the sheet can be efficiently impregnated with the matrix resin. The prepreg is produced by a method which includes a step of allowing a reinforcing fiber sheet to pass horizontally or slantingly through the inside of a coating section storing a matrix resin to apply the matrix resin to the reinforcing fiber sheet, where the coating section includes a liquid pool and a narrowed section which are in communication with each other, where the liquid pool has a portion whose cross-sectional area decreases continuously along a running direction of the reinforcing fiber sheet, and wherein the narrowed section has a slit-like cross-section and has a smaller cross-sectional area than the largest cross-sectional area of the liquid pool.

Method for manufacturing prepreg, coating device, and apparatus for manufacturing prepreg

A method of producing a prepreg is described, in which a matrix resin is applied to a reinforcing fiber sheet in which the sheet can continuously run without clogging due to generated fuzz even at a high running speed and where the reinforcing fiber sheet can be efficiently impregnated with the matrix resin. A method of producing a prepreg includes allowing a reinforcing fiber sheet to pass substantially vertically downward through the inside of a coating section storing a matrix resin to apply the matrix resin to the reinforcing fiber sheet; and then applying a resin film to a primary impregnate prepreg withdrawn from the coating section.

Production method for prepreg, prepreg tape, and fiber reinforced composite material, and coating device

The present invention provides an apparatus for producing a prepreg, for applying a coating liquid to a reinforcing fiber sheet, the apparatus including: a coating section including: a liquid pool storing the coating liquid and having a portion whose cross-sectional area decreases continuously and vertically downward, and a narrowed section having a slit-like outlet in communication with the lower end of the liquid pool; a running mechanism for allowing the reinforcing fiber sheet to run vertically downward and be introduced into the coating section; a take-up mechanism for taking up the reinforcing fiber sheet downward from the coating section; wall constituent members opposed to each other in the thickness direction of the reinforcing fiber sheet to form the narrowed section; and an external force application mechanism for applying an external force to the wall constituent members in the thickness direction of the reinforcing fiber sheet.

Prepreg manufacturing method and manufacturing apparatus

A method is described for producing a prepreg formed by applying a matrix resin to a reinforcing fiber sheet, wherein the method can effect continuous running without clogging due to generated fuzz even at a high running speed and effect efficient impregnation of the reinforcing fiber sheet with a matrix resin. A method of producing a prepreg includes allowing a reinforcing fiber sheet to pass substantially vertically downward through the inside of a coating section storing a matrix resin to obtain a matrix resin-impregnated reinforcing fiber sheet in which the matrix resin is applied to the reinforcing fiber sheet and at least heating the matrix resin-impregnated reinforcing fiber sheet, wherein the coating section includes a liquid pool and a narrowed section which are in communication with each other, wherein the liquid pool has a portion whose cross-sectional area decreases continuously along a running direction of the reinforcing fiber sheet.

Production method for prepreg, prepreg tape, and fiber reinforced composite material, and prepreg production device

A sensor insertion device comprises a sheath, a handle, an operating body provided in the handle, a carrier provided below the operating body, a guide needle unit holder that provided at the lower end of the carrier and detachably holds a guide needle that guides a sensor in the insertion direction, and an arm that is rotatably supported by the cylindrical portion of the sheath. The arm has an outer end portion disposed outside the sheath and an inner end portion disposed inside the sheath. The handle has an arm operation surface that abuts on the outer end portion of the arm. The carrier has a ceiling that abuts on the inner end portion of the arm.

Sensor insertion device

The present invention relates to a method of producing a coating liquid impregnated sheet-like reinforcing fiber bundle formed by applying a coating liquid to a sheet-like reinforcing fiber bundle that is unidirectionally arranged continuous reinforcing fibers long in one direction. The present invention provides a production method and a coating device of a coating liquid impregnated sheet-like reinforcing fiber bundle, wherein the method and device can effect continuous running without clogging of generated fuzz even at a high running speed and effect efficient impregnation of a coating liquid into the sheet-like reinforcing fiber bundle. The present invention relates to a method of producing a coating liquid impregnated sheet-like reinforcing fiber bundle, including allowing a sheet-like reinforcing fiber bundle, which is unidirectionally arranged reinforcing fibers, to pass substantially vertically downward through the inside of a coating section storing a coating liquid, whereby the method provides the sheet-like reinforcing fiber bundle with the coating liquid; wherein the coating section includes a liquid pool and a narrowed section which are in communication with each other; wherein the liquid pool has a portion whose cross-sectional area decreases continuously along a running direction of the sheet-like reinforcing fiber bundle, and wherein the narrowed section has a slit-like cross-section and has a smaller cross-sectional area than the top side of the liquid pool.

Production method and coating device for coating-liquid-impregnated sheet-like reinforcing-fiber bundle and sheet-like integrated object

The invention enhances the production efficiency in the production of prepreg by allowing the arrangement property and rectilinearity of reinforcing fibers to be well maintained, allowing the basis weight uniformity of an applied resin to be good, and further allowing a high line speed and suppression of contamination in the process to be achieved. The invention provides a method of producing a prepreg, which includes: discharging a molten resin from a discharge portion; introducing the discharged resin by an air flow; and capturing the discharged resin on a reinforcing fiber sheet conveyed continuously, wherein a key point is that the discharged resin is captured in a region in which the reinforcing fiber sheet is conveyed substantially in planar form.

Production method for prepreg, and production method for fiber-reinforced composite material

The present invention is a method of producing a coating liquid-impregnated reinforcing fiber fabric, including allowing a reinforcing fiber fabricto pass substantially vertically downward through the inside of a coating sectionstoring a coating liquidto provide the reinforcing fiber fabricwith the coating liquid; wherein the coating sectionincludes a liquid pool and a narrowed section which are in communication with each other; wherein the liquid pool has a portion whose cross-sectional area decreases continuously along a running direction of the reinforcing fiber fabric, wherein the narrowed section has a slit-like cross-section and has a smaller cross-sectional area than the top side of the liquid pool, and wherein the vertical height of the portion whose cross-sectional area decreases continuously in the liquid pool is 10 mm or more.

Coating-liquid-impregnated fiber-reinforced fabric, sheet-shaped integrated object, prepreg, prepreg tape, and method for manufacturing fiber-reinforced composite material

An object of the present invention is to provide an epoxy resin composition capable of providing a carbon fiber-reinforced composite material that is excellent in moldability, heat resistance, and mechanical properties such as tensile strength and compression strength, and a prepreg. The present invention provides an epoxy resin composition containing at least components [A] to [D] shown below: [A]: an epoxy resin having a xylene group; [B]: a glycidyl amine epoxy resin having three or more glycidyl groups in a molecule; [C]: a thermoplastic resin; and [D]: an aromatic polyamine, the epoxy resin composition containing 10 to 80 parts by mass of the component [A] and 20 to 90 parts by mass of the component [B] based on 100 parts by mass in total of epoxy resins, and also 1 to 25 parts by mass of the component [C] based on 100 parts by mass in total of epoxy resins.

Epoxy resin composition, prepreg, and carbon fiber-reinforced composite material

Provided are: an epoxy resin composition that gives a carbon fiber-reinforced composite material having excellent moldability, heat resistance, and mechanical properties such as tensile strength and compressive strength; and a prepreg. An epoxy resin composition containing at least the following constituent elements [A]-[D]. The epoxy resin composition contains 5-50 parts by mass of constituent element [A] and 20-95 parts by mass of constituent element [B], as well as 1-25 parts by mass of constituent element [C], relative to 100 parts by mass of the total amount of epoxy resin. Constituent element [A] is an epoxy resin having primarily two epoxy groups and one or more condensed polycyclic aromatic hydrocarbon skeletons within a repeating unit of a specific structure; [B] is a glycidylamine epoxy resin having three or more glycidyl groups in the molecule; [C] is a sulfone or imide thermoplastic resin; and [D] is an epoxy resin curing agent.

Epoxy resin composition, prepreg, and carbon fiber reinforced composite material

With this analysis device, air that has been heated by a heater is blown by a fan in the direction of an analysis receptacle rotary driver and an analysis receptacle that is rotationally driven by the analysis receptacle rotary driver. The analysis receptacle rotary driver rotates the analysis receptacle within the analysis chamber in the same direction as the direction of air flow produced by the fan.

Analysis device, genetic analysis method, analysis receptacle, and control method for fuzzy control

Provided is an epoxy resin composition for giving a carbon fiber-reinforced composite material that simultaneously achieves tensile strength and compressive strength. An epoxy resin composition containing at least the following constituent elements [A]-[D] wherein the epoxy resin composition contains 5-50 mass % of constituent element [A] and 20-95 mass % of constituent element [B] relative to 100 mass % of total epoxy resin weight. [A]: at least one epoxy resin selected from 1,2-bis(glycidyloxy)benzene, 1,3-bis(glycidyloxy)benzene, 1,4-bis(glycidyloxy)benzene, derivatives of these, and epoxy resins having a structure represented by general formula [1] (in general formula [1], at least one of R-Rand at least one of R-Ris a glycidyl ether group, and the other R-Rrepresent any of a hydrogen atom, halogen atom, or aliphatic hydrocarbon group having four or fewer carbon atoms.); [B]: glycidylamine epoxy resin having three or more glycidyl groups per molecule; [C]: thermoplastic resin soluble in epoxy resin; [D]: epoxy resin curing agent. 

An abrasive cloth which comprises an article in a sheet form having, in at least a part thereof, nanofibers comprising a thermoplastic polymer and having a number average single fiber fineness of 1&#xd7;10to 2&#xd7;10dtex wherein the sum of single fiber fineness percentages (which is defined in the specification) of a single fiber fineness of 1&#xd7;10to 2&#xd7;10dtex is the range of 60% or more, and exhibits a stress at 10% elongation in a longitudinal direction of 5 to 200 N/cm-width; and a method for preparing a nanofiber structure, which comprises providing a nanofiber dispersion having a dispersant and, dispersed therein, nanofibers comprising a thermoplastic polymer and having a number average diameter of 1 to 500 nm, attaching the dispersion to a support, and then removing said dispersant. The above abrasive cloth is excellent in texturing characteristics, and the above method allows the preparation of a nanofiber structure wherein nanofibers form a composite with the support.

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Ehime, Japan

Takashi Ochi