Fuji Photo Film Company, Limited

Takao Komi

Hiroshi Ogawa

Chiaki Mizuno

Shinichi Funabashi

Masatoshi Kiyama

Masaaki Fujiyama

A method of preparing a magnetic coating composition comprises a first process for kneading ferromagnetic grains, a binder and a binder solution Y1 by use of a two-shaft continuous kneading and mixing machine to obtain a kneaded mixture K1 having a solid content within the range of 65 wt % to 95 wt %, a second process for kneading a binder solution Y2 and the kneaded mixture K1 by use of the two-shaft continuous kneading and mixing machine to obtain a primary diluted mixture K2 having a solid content within the range of 50 wt % to 70 wt %, a third process for diluting and dispersing the primary diluted mixture K2 in an organic solvent to obtain a secondary diluted mixture K3 having a solid content within the range of 25 wt % to 50 wt %, and a fourth process for finely dispersing the secondary diluted mixture K3 to obtain a dispersion mixture K4 having a solid content within the range of 25 wt % to 45 wt %.

Method of preparing magnetic coating composition

A method of preparing a kneaded mixture for a magnetic coating material comprises a kneading start process and a continuous kneading process. In the kneading start process, a low-viscosity composition, which is composed of magnetic layer forming materials containing ferromagnetic grains and a binder, and a solvent, is introduced into a kneading vessel of a two-shaft continuous kneading and mixing machine, and kneading is started. In the continuous kneading process, after the start of the kneading, a high-viscosity composition, in which a solvent amount is smaller by at least 7 wt % than the solvent amount in the low-viscosity composition used in the kneading start process, is continously introduced into the kneading vessel, and the kneading is continued while high shearing force is being given to the high-viscosity composition.

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Kanagawa, Japan

Takao Komi