Toyota Jidosha Kabushiki Kaisha

Aisin Aw Co., Ltd.

Denso Corporation

Takanori Ota

Shingo Hashimoto

Norihiko Akao

Hirotaka Kawaura

Hiroyuki Tanaka

Shingo Sato

Daichi Kurashige

Hiroharu Sugiura

Osamu Nakagawa

Tetsuya Sugimoto

Kazuya Iwatsuki

Hisayuki Kobayashi

Daisuke Matsuo

Katsuya Ito

Atsushi Watanabe

Hiroaki Okuchi

Yuji Yamada

Kenichi Nishimura

Takeshi Yokoyama

Manabu Kitamura

Takahiro Hashimoto

Hisao Miyata

Kirika Yoshikawa

Yukihiko Nakagami

Mizuki Igarashi

Ryosuke Naito

Ryoji Kawakami

A conductor shaping apparatus with first and second shaping dies that are movable toward and away from each other along a first direction, and that are moved toward each other to shape the at least one first bent portion and the at least one second bent portion, wherein one of the first and second shaping dies is configured to be moved away from the other along a second direction that is different from the first direction such that the conductor is not dragged when the first and second shaping dies are moved away from each other along the first direction after shaping of the first and second bent portions is completed.

Conductor shaping apparatus and method

A method of manufacturing a stator for a rotary electric machine by disposing coils in a plurality of phases on a plurality of teeth of a stator core, one coil on one tooth, wherein in sequentially disposing the coils in the plurality of phases on the teeth, one coil on one tooth, toward one side in the circumferential direction of the stator core, the one end portion of each of the coils in each phase is inserted from the one side in the axial direction of the stator core, or from a direction that is orthogonal to the axial direction of the stator core, to be disposed between the one end portion and the other end portion of the immediately preceding coil in a separate phase disposed on the tooth so as to be aligned with the other end portion of the coil in the same phase.

Method of manufacturing stator for rotary electric machine

A three phase stator configured with phases that are U-phase, V-phase, and W-phase. The stator is configured such that a bus bar portion includes a joint that is formed at an end and is joined to a terminal portion of a different one of the coils. A connecting portion is formed between the joint portion and the winding portion. In the coils, a first coil and a second coil serve as the two coils joined to each other by the joint portion of the bus bar portion of the first coil and the terminal portion of the second coil, and ends of the terminal portions of middle coils are the coils disposed between the first coil and the second coil are located at a height closer to the stator core than the connecting portion of the first coil in a direction of a central axis of the stator core.

Stator and manufacturing method of stator

A coil end shaping apparatus shapes three flatwise bent portions fto fin a lead wire portion extending from one end of a coil by bringing first and second shaping dies close to each other such that one of the flatwise bent portions is bent in the direction that is opposite to the direction in which the rest are bent. The second shaping die, which is a movable die, has an clearance portion that prevents a portion of the lead wire portion to be bent along the flatwise direction on the side closest to the free end from being restrained by not contacting the lead wire portion while the flatwise bent portions on the base end side with respect to the flatwise bent portion on the side closest to the free end, of the three flatwise bent portions, are shaped in the lead wire portion.

Coil end shaping apparatus

A method for manufacturing a stator for a rotating electrical machine by placing coils in a stator core, wherein each of a plurality of teeth formed in a radial pattern in an inner periphery of an annular yoke portion in the stator core has tip-end parallel side surfaces formed in its tip end portion having a constant width in a circumferential direction, has intermediate tilted side surfaces continuous with the tip-end parallel side surfaces and formed in its portion whose width in the circumferential direction increases closer to an outer periphery, and has base-end parallel side surfaces continuous with the intermediate tilted side surfaces and formed in its base end portion having a constant width in the circumferential direction.

Method for manufacturing a stator for a rotating electrical machine

A stator configured with an annular stator core, and a plurality of coils mounted on the stator core. The bus bar portion being connected to the terminal portion of a different one of the coils of the same phase. The coil is a multi-layer coil that is formed by winding the conductor in a plurality of layers in an inside-outside direction of loops in the winding portion, and that includes on inner and outer peripheral sides of a coil end portion of the coil a plurality of lane change portions formed by the conductor. The bus bar portion is embedded in a clearance between the lane change portions of the coil of a different phase placed between the coils of the same phase which are connected to each other.

Stator with bus bar portion embedded between adjacent lane change portions and connected to terminal portion

A coil end shaping apparatus shapes a plurality of edgewise bent portions that are bent in the edgewise direction in a lead wire portion extending from one end of a coil, and includes first and second shaping dies capable of approaching each other to shape the edgewise bent portions provided on the base end side with respect to the edgewise bent portion ethat is the closest to the free end side among the plurality of edgewise bent portions, and a third shaping die capable of cooperating with the second shaping die to shape the edgewise bent portion that is the closest to the free end side.

Coil end shaping apparatus and method

A method for manufacturing a coil that is formed by winding a conductor in a loop shape and stacking loops of the conductor and that includes a slot placement portion to be placed in a slot of a stator core, and a coil end placement portion to be placed outside the slot. The method preferably involves a winding step, a protrusion forming step, a crank forming step, an opening step, and an arc forming step. The winding step forms a winding having slot placement and coil end placement portions. The protrusion forming step forms a protruding shape that protrudes in a radially outward direction of the winding. In the crank forming step a stepped portion. The opening step of forming the winding so that an interval between the pair of expected slot placement portions gradually increases. The arc forming step forms an arc-shaped portion curved in the stacking direction.

Method for manufacturing a coil

A pitch angle in the back-and-forth direction of the vehicle body is calculated based on output signals of height sensors disposed at front and rear wheels of the vehicle. A vehicle traveling speed is obtained. A vehicle acceleration is obtained from the vehicle traveling speed. Using the vehicle traveling speed and the vehicle acceleration, a judgement is made to determine the control mode corresponding to the vehicle traveling condition, by selecting one from the group consisting of a stopping mode, an acceleration mode, a deceleration mode and a constant-speed mode. An actuator target value (i.e., target aiming adjustment angle) is calculated in accordance with the determined control mode. To obtain this actuator target value, a filter is used to process the pitch angle so that the headlights do not dazzle an oncoming vehicle's driver. Then, the aiming adjustment for the headlights is performed by actuating actuators in accordance with the actuator target value. The pitch angle is adequately processed by using a preferable filter. Therefore, the aiming adjustment of the headlights is not performed unnecessarily or erroneously.

Apparatus for automatically adjusting aiming of headlights of an

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Anjo, Japan

Takanori Ota