Toyoda Gosei Co., Ltd.

Other

Toyota Jidosha Kabushiki Kaisha

Takahiro Komori

Hitoshi Kino

Kazuo Fujihara

Yoshikazu Hirose

Hidetoshi Ishihara

Yutaka Ogasawara

Tomoyuki Sawatari

Hiroshi Iwata

Minoru Komada

Tomokazu Inoue

Yoshikazu Tanaka

Minoru Shibata

Junji Koizumi

Hiroyuki Nakagawa

Takuji Nagata

Haruyasu Mizutani

Yasunobu Teramoto

Zenichi Yasuda

Makoto Mimoto

Fumitake Kobayashi

Masaru Hattori

Kuniyasu Ito

Hidekazu Otowa

Toshihiko Mori

Tomokazu Nishikawa

Yasuo Sakakibara

Masahiko Yanagihara

Shinji Ito

Yasuhide Furusawa

Seiichi Asaka

Tadashi Kawahara

Katsumi Yokohashi

Jyunichi Sato

An air intake apparatus has an air intake port opening outside, and an air intake path communicating the air intake port with a combustion chamber of an engine. For suppressing noise getting out from the air intake port, with respect to walls partitioning the air intake path, an opening is provided at a part of said walls corresponding to an antinode region of resonance mode of standing wave in a full length of the intake path, or at a part of noise pressure level being high in the intake path. The opening is closed with a permeable member and a noise insulating wall is disposed outside the permeable member for suppressing emission of transmitting noise passing through the permeable member. Alternatively, a vibration control member for suppressing face-vibration of the permeable member and reducing radiant noise from the permeable member is provided instead of the noise insulating wall.

Air intake apparatus

An air intake apparatus has an air intake port opening outside, and an air intake path communicating the air intake port with a combustion chamber of an engine. For suppressing noise getting out from the air intake port, with respect to walls partitioning the air intake path, an opening is provided at a part of said walls corresponding to an antinode region of resonance mode of standing wave in a full length of the intake path, or at a part of noise pressure level being high in the intake path. The opening is closed with a permeable member and a noise insulating wall is disposed outside the permeable member for suppressing emission of transmitting noise passing through the permeable member. member. Alternatively, a vibration control member for suppressing face-vibration of the permeable member and reducing radiant noise from the permeable member is provided instead of the noise insulating wall.

An air intake apparatus includes an air intake duct provided with an inlet through which intake air should be introduced, an air cleaner disposed on the downstream side of the air intake duct and for filtering the intake air, and an air cleaner hose disposed on the downstream side of the air cleaner and for supplying the filtered intake air to a combustion chamber of an engine, wherein an intake air passageway is laid out between the inlet and the combustion chamber. In a passageway wall surrounding an antinode of a lower resonance mode corresponding to the whole passageway length of the intake air passageway, a valve for opening a communicating path allowing the inside of the intake air passageway to communicate with the outside thereof at least when the lower resonance mode occurs, and an air-permeable member disposed to block the communicating path are disposed.

A plurality of transmission ports which are respectively closed by air-permeable members are disposed in at least two members selected from among the intake duct, the air cleaner, and the air cleaner hose in the intake apparatus. Amounts of air permeation of the air-permeable members are set so as to be mutually different in order to tune intake sound generated from the inlet port and transmitted sound generated from each of the air-permeable members. In addition, a cleaner-incorporated member may be accommodated in the air cleaner, the cleaner-incorporated member having one end communicating with one of the intake duct and the air cleaner hose in such a manner as to be separated from an interior of the air cleaner and another end which is open in the interior of the air cleaner. An outer wall of the air cleaner is formed by a dual-use outer wall portion which also serves as an outer wall of the cleaner-incorporated member as well as an exclusive-use outer wall portion for forming only the air cleaner. The outer wall of the air cleaner has at least one transmission port which is formed in such a manner as to extend over the dual-use outer wall portion and the exclusive-use outer wall portion, and which is closed by an air-permeable member.

Intake apparatus

A wheel cap is detachably joined to a disc wheel and having air discharge openings formed in the outer periphery thereof. The wheel cap has a plurality of radial fins provided for the reverse side of the wheel cap and formed from the wheel cap center toward the outside. Further, the wheel cap has an annular air suction opening, and a center plate disposed more adjacent to the center thereof as compared with the air suction opening. The inner distance between the innermost wall of the air suction opening and the center of the wheel cap is shorter than securing distance between a hub nut for securing the disc wheel to an axle hub and the center of the disc wheel.

Wheel cap

An opening long in the longitudinal direction of a duct wall is formed. The whole of the opening is covered with non-woven fabric, and the lateral width of the opening is set to be not shorter than {fraction (1/20)} of the circumferential length of the duct wall. Alternatively, a porous member is thermally welded with the head of an opening of a small cylindrical portion projecting from the duct wall of a duct body , while the duct body is prevented from deformation. In a method for manufacturing the air take duct, a high-melting molded piece is brought into contact with a hot plate so as to be heated. A low-melting molded piece is disposed at a distance from the hot plate so as to be heated by radiation heat from the hot plate.

Air intake duct and manufacturing method therefor

A damping resin composition contains: 100 parts by weight of a polymer blend of 40 to 70% by weight of a polypropylene resin and 30 to 60% by weight of a thermoplastic elastomer; and 5 to 60 parts by weight of an inorganic filler, the thermoplastic elastomer comprising at least one member selected from the group consisting of an elastomer having a Tg of 0&deg; C. to 20&deg; C. and an elastomer having a Tg of &minus;20&deg; C. to 0&deg; C. and an ethylene-&agr;-olefin copolymer. Using this damping resin compostion, a vehicle rocker-panel molding, which is attached to the lower part of a vehicle side body is molded. The rocker-panel molding has a bottom section and a side section substantially perpendicular to the bottom section and having prescribed rigidity, showing a nearly L-shaped crosswise profile, in which the bottom section is thinner than the side section so that vibration energy generated on foreign matter's striking against the rocker-panel molding is forcibly converted to heat energy by the thinner bottom section thereby to suppress transmission of noise to the space of the automobile.

Damping resin composition and molded article using the same

At least a part of a duct wall of a suction duct is formed out of a molded body of non-woven fabric. The non-woven fabric contains a thermoplastic resin binder.

Suction duct

An intake duct for introducing outside air into an air cleaner of an internal combustion engine is provided which includes a hollow duct body with an opening, and a piece of non-woven fabric, formed in a flat shape, is joined to the duct body to close the opening. The duct body includes a circumferential wall formed of a resin, and the opening is formed along a plane extending through a portion of the circumferential wall. The piece of non-woven fabric is fixed to the duct body so that some of the resin of the duct body penetrates into the non-woven fabric.

Intake duct and method of producing the same

An intake air duct serves as a passage for supplying air to an engine, and includes a first intake air passage, a second intake air passage, an opening-and-closing valve, an interlocking member and a coiled spring. The opening-and-closing valve is disposed swingably in the second intake air passage so as to open and close the second intake air passage. The interlocking member is disposed outside the first intake air passage or the second intake air passage, and swings by interlocking with the swinging of the opening-and-closing valve. The coiled spring is disposed swingably outside the first intake air passage or the second intake air passage, and has a swinging end, which is brought into contact with a surface of the interlocking member. The swinging end slides on a surface of the interlocking member as the swinging of the interlocking member. The second intake air passage is opened by the opening-and-closing valve when a first urging force, which acts onto the coiled spring while the interlocking member swings so as to interlock with the opening-and-closing valve being swung in an opening direction by a negative pressure exerted in the second intake air passage, is larger than a second urging force, which is exerted by a spring elasticity of the coiled spring. The second intake air passage is closed when the first urging force is smaller than the second urging force.

Intake air duct

An intake duct capable of reducing intake noise when an engine runs at a low speed and supplying a sufficiently large amount of air when the engine runs at a high speed without using any electron control circuit or electromagnetic valve, which is produced at low costs. The intake duct includes valve adjusting means which restrains the movement of the valve member when the valve member brings a second intake passage from the closed state to the open state, and facilitates the movement of the valve member when the valve member brings the second intake passage from the open state to the closed state. When the second intake passage is brought to the open state from the closed state, the restraining force of the valve adjusting means is great to restrain the movement of the valve member, and when the second intake passage is brought to the closed state from the open state, the valve member readily pivots to open the second intake passage. Thus, the valve member is free from the half-closed state, and consequently, the generation of low-frequency booming noise can be prevented.

Intake duct

A defroster nozzle is provided inside an instrument panel below a front glass plate, and its length in the direction of vehicle width is gradually increased from a suck-in opening to a blow-out opening. The suck-in opening is connected to an air conditioning unit, and has a bent portion at the middle thereof. The inside of the defroster nozzle is divided by partition walls into a central chamber and side chambers. The length of the central chamber as viewed in the direction of vehicle width is gradually increased from the suck-in opening to the blow-out opening, and the opening areas of the suck-in opening and the blow-out opening of the central chamber are equal to each other. The central portion of the side wall of each of the side chambers has a bent portion. The length of each of the side chambers as viewed in the direction of vehicle width is increased gradually from the bent portion to the blow-out opening, and at each of the bent portion the cross-sectional area of the side chamber is smaller than the opening area on the side of the suck-in opening. At each of the side chambers, the opening area on the side of the blow-out opening is smaller than the opening area on the side of the suck-in opening.

Defroster nozzle

A cowl louver for a vehicle permits fresh air to flow into an air intake and prevents entry of snow into the air intake. The cowl louver has a plate-like shaped base and includes at least one mesh portion, formed on the base, in which are formed a plurality of tapered air holes. Each tapered air hole is formed so that the direction of taper is directed inwardly with the larger opening facing to the exterior. Each tapered air hole has a rate of taper that is greater than about 0.1 per each mm of thickness of the mesh portion.

Cowl louver

A low noise hose including a hollow cylindrical sound absorption member made of soft foam material, a synthetic resin net and/or a spiral wire therein, and a sound insulation tube that is made of soft rubber and has a bellow-like shape disposed about the sound absorption member. The sound insulation tube intercepts the hose internal noise, and it is thicker than a conventional hose so that it is resilient to heat, oil or gas. The sound insulation tube has a bellow-like shape so that it shrinks following the pulsation of intake air, and absorbs it.

Growing community of inventors

Aichi, Japan

Takahiro Komori