Toyota Jidosha Kabushiki Kaisha

Taiga Doi

Kenji Murasato

Daisuke Kamikihara

A power supply unit accommodates a main DC/DC converter and an AC charger (a charging circuit, a sub-DC/DC converter) in a housing. The main DC/DC converter and the sub-DC/DC converter are arranged in the same tier of the housing. The charging circuit is arranged in a tier different from that of the main DC/DC converter and the sub-DC/DC converter. The main DC/DC converter and the sub-DC/DC converter arranged in the same tier of the housing are controlled to operate in a mutually exclusive manner.

Power supply unit

A power supply unit includes a current path, and is capable of receiving external power from an external power supply and supplying the received external power to a power storage device, and receiving power from the power storage device and supplying the received power to a device mounted in a vehicle. The power supply unit comprises one or more power converters, a relay that switches the current path, and a housing that accommodates the one or more power converters and the relay therein. The one or more power converters are heavier in weight than the relay and disposed in the housing below the relay.

Power supply unit and vehicle

A coil module includes: a coil formed by winding a coil wire; and an insulating member. The coil includes a first wound portion and a second wound portion, the first wound portion being formed to surround the winding axis, the second wound portion being formed at a position adjacent to the first wound portion on an outer perimeter side of the coil. The insulating member includes a first insulating portion configured to cover a perimeter surface of the first wound portion, and a second insulating portion configured to cover a perimeter surface of the second wound portion. A portion of a surface of the first insulating portion located on the outer perimeter side of the coil is in contact with a portion of a surface of the second insulating portion located on the winding axis side.

Coil module and coil unit

A coil unit includes a coil and an accommodation case accommodating the coil. The coil is formed of a coil wire wound around a winding axis. A hollow portion is formed in a position in which the winding axis passes. The coil includes an outer peripheral portion located in an outer peripheral edge of the coil, and an inner peripheral portion located along an inner peripheral edge of the coil. A voltage on the inner peripheral portion is higher than a voltage on the outer peripheral portion.

Coil unit

A coil unit includes a case (an upper cover) made of a resin, the case including an attachment surface to be attached to a case of a power storage apparatus, a metal plate provided in the case, a coil located opposite to the attachment surface with respect to the metal plate, and a metal member arranged to surround a space portion located between the metal plate and the case (the upper cover). The metal member is formed integrally with the upper cover made of the resin.

A coil unit includes: a first case; a second case; a ferrite plate; a coil; a shield member; and a seal member. The ferrite plate, the coil and the shield member are arranged inside an accommodation space. The first case includes a first plate portion, a first circumferential wall portion and a first joint face. The second case includes a second plate portion, a second circumferential wall portion, a second joint face, a protruding portion and a through-hole. At least part of a portion at which the first joint face and the second joint face are joined with each other is located closer to the second plate portion than the ferrite plate. An inner periphery of the second case, which defines the through-hole, includes a large-diameter portion and a small-diameter portion respectively provided at both ends. The seal member is arranged inside the large-diameter portion.

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Okazaki, Japan

Taiga Doi