Sumitomo Electric Industries, Limited

Sumitomo Wiring Systems, Limited

Autonetworks Technologies, Limited

Sumitomo Electric Toyama Co., Ltd.

Taichirou Nishikawa

Yoshihiro Nakai

Tetsuya Kuwabara

Misato Kusakari

Yasuyuki Ootsuka

Yoshiyuki Takaki

Yasuyuki Otsuka

Toru Tanji

Masanobu Yoshimura

Masashi Kimura

Jun Yoshimoto

Shinichi Kitamura

Kotaro Maeda

Hiroaki Takai

Koutarou Maeda

An aluminum alloy, an aluminum alloy wire, an aluminum alloy stranded wire, a covered electric wire, and a wire harness that are of high toughness and high electrical conductivity, and a method of manufacturing an aluminum alloy wire are provided. The aluminum alloy wire contains not less than 0.005% and not more than 2.2% by mass of Fe, and a remainder including Al and an impurity. It may further contain not less than 0.005% and not more than 1.0% by mass in total of at least one additive element selected from Mg, Si, Cu, Zn, Ni, Mn, Ag, Cr, and Zr. The Al alloy wire has an electrical conductivity of not less than 58% IACS and an elongation of not less than 10%. The Al alloy wire is manufactured through the successive steps of casting, rolling, wiredrawing, and softening treatment. The softening treatment can be performed to provide an excellent toughness such as elongation and impact resistance and thereby reduce fracture of the electric wire in the vicinity of a terminal portion when the wire harness is installed.

Aluminum alloy wire

An aluminum electric wire includes an annealing conductor that is made up of elemental wires made of an aluminum alloy containing 0.90-1.20 mass % Fe, 0.10-0.25 mass % Mg, 0.01-0.05 mass % Ti, 0.0005-0.0025 mass % B, and the balance being Al and has a tensile strength of 110 MPa or more, a breaking elongation of 15% or more, and an electric conductivity of 58% IACS or more, and an insulating material covering the conductor. The wire is produced by casting an aluminum alloy prepared by rapidly solidifying a molten aluminum alloy having the above composition, producing the wires by subjecting the alloy to plasticity processing, producing the conductor by bunching the wires, subjecting the wires or the conductor to annealing at 250&#xb0; C. or higher, and then covering the conductor with the insulator.

Aluminum electric wire for an automobile and a method for producing the same

An aluminum alloy wire, an aluminum alloy stranded wire, a covered electric wire, and a wire harness that are of high toughness and high electrical conductivity, and a method of manufacturing an aluminum alloy wire. The aluminum alloy wire contains not less than 0.2% and not more than 1.0% by mass of Mg, not less than 0.1% and not more than 1.0% by mass of Si, not less than 0.1% and not more than 0.5% by mass of Cu, and a remainder including Al and an impurity, and satisfies 0.8 Mg/Si&#x2266;2.7 by mass ratio. The Al alloy wire is manufactured through the successive steps of casting, rolling, wiredrawing, and softening treatment.

A conductor includes elemental wires made from an aluminum alloy containing Si whose content is 0.3-1.2 mass %, Mg whose content makes an Mg/Si weight ratio in a range from 0.8 to 1.8, and a remainder essentially including Al and an unavoidable impurity. The conductor has tensile strength of 240 MPa or more, breaking elongation of 10% or more, impact absorption energy of 8 J/m or more, and electrical conductivity of 40% IACS or more. The production method includes the step of preparing a strand by bunching elemental wires with the above composition, and the step of subjecting the wire to solution treatment, quenching, and aging heat treatment. Solution treatment temperature is 500-580&#xb0; C., and aging heat treatment temperature is 150-220&#xb0; C. Heating in solution treatment is high frequency induction heating.

Electric wire conductor and a method of producing the same

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Osaka, Japan

Taichirou Nishikawa