Morgan Construction Company

Siemens Industry, Inc.

T Michael Shore

Melicher Puchovsky

Matthew Palfreman

S Mark Shore

Xiaolan Shen

Harold E Woodrow

William Shen

Raymond R Starvaski

Yun Ling

Paul Barry Riches

Colin Roy

Kenneth Plante

Francis J Wesolowski

James F Walsh

Bruce V Kiefer

Pieter L Keyzer

Peiliang L Zhang

Martyn A Bowler

Maurice E Gauthier

Xiancheng Lu

William X Shen

A modular rolling mill has a mill pass line along which products roll. The rolling mill comprises first gear units arranged along a first line parallel to the mill pass line. Each first gear unit is driven individually by a motor and has a pair of mechanically interconnected first shafts. Second gear units are arranged along a second line between and parallel to the first line and the mill pass line. Each second gear unit has a pair of mechanically interconnected second shafts. Rolling units are arranged along the mill pass line, which are driven by an input shaft and has a pair of roll shafts carrying work rolls. First couplings connect the first shafts of each first gear unit to second shafts of two successive gear units, and second couplings releasably connect the second shafts of the second gear units to the input shafts of two successive rolling units.

Modular rolling mill

In a rolling mill in which hot rolled product is formed into rings by a laying head and the rings are transported in an overlapping pattern to a reforming station where the rings are gathered into coils, a method of increasing the time gap between billet lengths of product delivered to the reforming station by advancing the rings of a front end of one billet along said conveyor at a one speed while advancing the rings of a tail end of a preceding billet at another speed greater than said one speed.

Method of operating rolling mill conveyor

An apparatus for bundling bars comprises an accumulator rotatable about a horizontal axis. The accumulator has a plurality of notches spaced angularly around its axis. A drive rotates the accumulator about its axis to sequentially locate the notches at a first station at which long bars are received in the notches and accumulated into batches; a second station at which the batches are tied into bundles; and a third station at which the bundles are delivered from the notches to a bundle collector.

Bar bundler

A method for operating an apparatus for decelerating and temporarily accumulating a hot rolled long product. The product is deposited on a rotating drum in the form of a helix, and is simultaneously unwound from the drum to a receiving guide movable incrementally along a path parallel to the rotational axis of the drum. Immediately upon entry of the product front end into the receiving guide, the incremental movement of the receiving guide is preceded by an initial rapid shifting through a distance adequate to prevent subsequent product convolutions of the helix from buckling and overlapping.

Method of operating an apparatus for decelerating and temporarily accumulating hot rolled long products

A feed product is rolled into different sized finished products in a rolling mill finishing section which comprises a plurality of modular rolling units arranged along the mill pass line. Each rolling unit includes two roll stands with work rolls configured to define successive oval and round roll passes. The roll stands are designed to effect specific area reductions on products rolled through their respective oval and round roll passes. Feed products having the same entry size are rolled into finished products having different reduced sizes by providing altered rolling sequences in which a selected rolling unit is replaced along the pass line with rolling units having roll stands designed to effect area reductions that differ from those of the roll stands of the replaced rolling unit. Rolling units downstream from the replaced rolling unit are removed from the pass line. The roll stands of rolling units upstream from the replaced rolling unit remain unchanged.

Method of rolling feed products into different sized finished products

A modular rolling mill has a mill pass line along which products are rolled in a rolling direction. The rolling mill comprises first gear units arranged along a first line parallel to the mill pass mill line. Each first gear unit is driven individually by a motor and has a pair of mechanically interconnected output shafts. Second gear units are arranged along a second line between and parallel to both the first line and the mill pass line. Each second gear unit has a pair of mechanically interconnected input shafts driving a pair of output shafts. Rolling units are arranged in succession along the mill pass line. Each rolling unit is driven by an input shaft and has a pair of mechanically interconnected roll shafts carrying work rolls. First couplings connect the output shafts of each first gear unit to input shafts of two successive gear units, and second couplings releasably connect the output shafts of the second gear units to the input shafts of two successive rolling units.

A pouring reel for forming a long product moving at an incoming velocity into an annular coil comprises a central mast lying on a vertical axis. A cylindrical tub surrounds and cooperates with the mast to form an annular chamber, the bottom of which is closed by a coil plate. An entry pipe is arranged to deliver the product downwardly for accumulation in the chamber as a series of superimposed rings forming the annular coil. A first drive mechanism rotates the tub about the vertical axis, and a second drive mechanism rotates the mast about the same axis. The first and second drive mechanisms are operable independently of each other to thereby permit the tub and the mast to be rotated at surface velocities substantially matching the incoming velocity of the product. The tub and entry pipe may also be vertically adjustable in unison relative to the central mast and coil plate in order to maintain the free fall distance of product being delivered into the chamber at a predetermined substantially constant minimum.

Rolling mill pouring reel and its method of operation

An apparatus is disclosed for decelerating and temporarily accumulating a hot rolled product moving longitudinally along a first axis at a first velocity V. The apparatus comprises a curved guide with an entry end aligned with the first axis to receive the product, and with an exit end spaced radially from the first axis and orientated to deliver the product in an exit direction transverse to the first axis. The curved guide is rotatable about the first axis in a direction opposite to the exit direction of the product and at a speed at which its exit end has a second velocity Vlower than Vand such that the product is delivered from the exit end as a helical formation of rings and at a third velocity Vequal to V&#x2212;V. A cylindrical drum is arranged to axially receive the helical formation of rings and to rotate about the first axis in a direction opposite to the direction of rotation of the curved guide and at a speed such that the product is unwound from the drum at the third velocity V. A receiver moves to and fro along a path parallel to the first axis to receive the product being unwound from the drum. A shroud is configured to partially encircle the drum, and rotatable interior rollers are circumferentially spaced around the interior of the shroud. The interior rollers are spaced radially from the surface of the drum and extend in parallel relationship with the first axis.

Apparatus for decelerating and temporarily accumulating hot rolled product

A method is disclosed for controlling the speed of a curved rotatably driven laying pipe through which a longitudinally moving product is directed to exit from the delivery end of the pipe as a helical formation of rings. The method comprises determining the maximum and minimum internal radii R, Rof the pipe at the location of the maximum radius R of the pipe as measured from its rotational axis; continuously measuring the velocity Vof the product entering the laying pipe; and, controlling the rotational speed of the laying pipe such that the rotational velocities V, Vof the pipe at said maximum and minimum internal radii bracket a range containing the velocity Vof the product.

Method of controlling the speed of a laying head in a rolling mill

A method of processing different sized long products delivered from a rolling mill, comprising forming products within a first range of sizes into helical formations of rings having a first diameter, and alternatively forming products within a second range of sizes larger than the largest product size within said first range into helical formations of rings having a second diameter larger than said first diameter. The helical formations of rings are deposited on a conveyor for transport to a reforming station where they are gathered into coils.

Method of and system for processing different sized long products

A method and apparatus is disclosed for temporarily interrupting the passage of a long product between upstream and downstream paths in a rolling mill. Product passing along the upstream path is delivered onto a cylindrical drum. The drum is rotated in one direction to accumulate the product thereon in a series of windings. The direction of drum rotation is then reversed to unwind and deliver the accumulated product to the downstream path.

Method and apparatus for temporarily interrupting the passage of long products between upstream and downstream paths in a rolling mill

A modular rolling mill comprises a plurality of rolling units having work rolls configured and arranged to progressively reduce the cross sectional area of a product received along a mill pass line. Gear units are mechanically coupled to each rolling unit, with each gear unit in turn being mechanically coupled to a driven line shaft by first bevel gear sets. The ratios of the first bevel gear sets progressively increase from the first to the last of the gear units to thereby accommodate a progressively increasing speed of the product being rolled. A second bevel gear set is associated with the last gear unit. The ratio of the second bevel gear set is the same as the ratio of the first level gear set of the penultimate gear unit. The line shaft is selectively coupled to the last gear unit via one or the other of its first and second bevel gear sets.

Accumulators are interposed between an initial mill section having an elevated first production rate and each of a plurality of different outlet mill sections having lower second production rates. Each accumulator is constructed and arranged to receive intermediate products from the initial mill section at its elevated first production rate, and to deliver the intermediate products to the associated outlet mill section at its respective lower second production rate. The excess intermediate product resulting from the differential between the first and second production rates is stored temporarily in the accumulator. Switches direct successive intermediate product lengths from the initial mill section to selected outlet mill sections via their respective accumulators for simultaneous processing into packaged finished products.

Multiple outlet rolling mill

A method is disclosed for subdividing and decelerating a hot rolled long product advancing along a delivery path from a rolling mill to a cooling bed. The method comprises:

Method of subdividing and decelerating hot rolled long products

A billet is initially rolled into a process section having at least first and second segments joined by an intermediate web, with the cross-sectional area of the second segment being larger than that of the first segment. The intermediate web is slit to separate the first and second segments, and the thus separated segments are simultaneously rolled into finished products having different cross-sectional areas.

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Princeton, MA, United States of America

T Michael Shore