Gentex Optics, Inc.

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Paresh V Kitchloo

Boris L Serebrennikov

Timothy Murray

Timothy P Murray

An apparatus and method for producing defect-critical articles from a molding resin comprising at least 98% clear polymer and additives including a heat stabilizer and a UV blocker in an injection molding machine. According to the apparatus, there is provided an injection molding machine in combination with a molding resin. The injection molding machine's resin delivery assembly is made from a powder metallurgy formed into solid non-coated parts having a Chromium-Vanadium (Cr/V) blend. As the molding resin interacts with the resin delivery assembly, the resin only contacts the solid non-coated parts whereby the resin experiences less degradation and provides improved quality for the defect-critical articles. The method includes the steps of plasticizing, injecting, and cooling. During the plasticizing and injecting steps, the molding resin only contacts solid non-coated parts made from a powder metallurgy material containing a Chromium-Vanadium (Cr/V) blend thereby producing reduced defect articles.

Uncoated, corrosion resistant resin delivery system

A method and system for monitoring lens material residence within a conduit to improve the quality of molded products by reducing defects arising from entrapped lens material. According to the method a finite element mesh representative of a conduit is stored in a digital storage device. A simulation is run on a digital computer in which one type of lens material sequentially flows through the conduit in discrete batches temporal history of the batches within the conduit is tracked. The simulation is useful for analyzing material delivery conduits in injection molding and casting systems, for example, for lens manufacturing. According to the system, a digital storage device stores a finite element mesh representative of a conduit. A digital computer is coupled to the digital storage device for executing a set of instructions to run a simulation and track the temporal history of the batches within the conduit.

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Brookfield, MA, United States of America

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