Sumitomo Electric Industries, Limited

Toyota Jidosha Kabushiki Kaisha

Syunsuke Ban

Kiyoshi Kobashi

Youichi Nagai

Hiromichi Yanagihara

Tomohiko Ihara

Yasushi Araki

Yoshimasa Watanabe

Yoshimitu Henda

Yoichi Nagai

A particulate trap for use with a diesel engine is high in particulate trapping capacity and regenerating capacity and low in pressure drop, and yet is compact and inexpensive. This trap has a filter element made up of a plurality of tapered filter members formed from a fabric of heat-resistant metal fibers. The filter members have different diameters from each other and are nested concentrically one inside the other so that the adjacent filter members are positioned inversely. Each filter member is connected at its large-diameter end to the small-diameter end of the immediately outer filter member to alternately close the exhaust inlet and outlet ends of the gaps between the adjacent filter members. The filter element thus formed is mounted in a metal case provided in an exhaust line and used as a particulate trap. With this arrangement, it is possible to increase the particulate trapping area of the filter and the exhaust inlet openings without increasing the size of the entire trap. Such a trap is less likely to suffer pressure drop and is highly durable.

Particulate trap

A particulate trap for a diesel engine use which is less likely to vibrate or deform under exhaust pressures and achieves good results in all of the particulate trapping properties, pressure drop, durability and regenerating properties. This trap has a filter element made of plurality of flat or cylindrical filters. Longitudinally extending exhaust incoming and outgoing spaces are defined alternately between the adjacent filters by alternately closing the inlet and outlet ends of the spaces between the adjacent filters. Gas permeable reinforcing members are inserted in the exhaust outgoing spaces to prevent the filter from being deformed due to the difference between the pressure upstream and downstream of each filter produced when exhausts pass through the filters. Similar gas permeable reinforcing members may also be inserted in the exhaust incoming spaces or at both ends of the filter element to more positively prevent vibration of the filters.

Particulate trap for diesel engine

A particulate trap for a diesel engine in which at least two nonwoven sheets made of heat-durable metallic fibers and at least two corrugated plates made of heat-durable metal having a width smaller than that of the nonwoven sheets are alternately overlaid in the thicknesswise direction with each other in a spiral manner, and one surface of one of the nonwoven sheets and one surface of the other of the nonwoven sheets are in close contact and are continuously welded to each other along the upstream edges thereof as seen from the flowing direction of the exhaust gas so that a first space closed along the upstream edges and opened along the downstream edges is formed between the nonwoven sheets via one of the corrugated plates, and the other surface of the one nonwoven sheet and the other surface of the other nonwoven sheet are in close contact and are continuously welded to each other along the down stream edges thereof as seen from the flowing direction of the exhaust gas so that a second space closed along the downstream edges and opened along the upstream edges is formed between the nonwoven sheets via the other of the corrugated plates, is disclosed. In the particulate trap, the difference in width between the nonwoven sheet and the corrugated plate is larger in a central zone of the particulate trap than in the circumferential zone thereof.

Particulate trap for a diesel engine

Growing community of inventors

Itami, Japan

Syunsuke Ban