Toyota Motor Engineering & Manufacturing North America, Inc.

Toyota Jidosha Kabushiki Kaisha

Swetha Minupuri

Tenghua Shieh

Gaohua Zhu

Debasish Banerjee

Shohei Nomura

Evan B Fleming

Dong-Hyun Lee

Yusuke Suzuki

Satoko Tofukuji

Takayoshi Tanaka

Takeo Yamaguchi

Ryuta Sugiura

Tom Shieh

A thermal management system to cool one or more battery packs of a battery system may include a heat pipe arrangement that includes a plurality of heat pipes, having a planar configuration, in thermal contact with the one or more battery packs to draw heat therefrom, and a heat sink arrangement that includes a plurality of heat sinks, in thermal contact with two or more edges of the heat pipe arrangement, to dissipate heat away from the heat pipe arrangement.

Battery thermal management with large area planar heat pipes

A cooling structure for a vehicle battery cell assembly includes a receptacle having a thermally-conductive floor. At least one first thermally conductive structure is positioned in an interior of the receptacle and in direct physical contact with a first side of the floor, and at least one second thermally conductive structure positioned in the interior of the receptacle in direct physical contact with the at least one first thermally conductive structure and spaced apart from the first side of the floor by the first thermally conductive structure. The cooling structure also includes a coolant conduit having an inlet, an outlet, and a flow passage in fluid communication with the coolant conduit inlet and outlet, the flow passage being in direct physical contact with an exterior of the receptacle along a second side of the floor opposite the first side of the floor.

Cooling structure for hybrid-electric vehicle battery cell assemblies

A fuel cell assembly, a heat pipe for such a fuel cell assembly, and a fuel cell stack. The fuel cell assembly includes a fuel cell having an MEA structure, and a pair of heat pipe separator plates in physical and thermal contact with a planar surface of the fuel cell. Each heat pipe separator plate includes an external heat transfer fin to dissipate a portion of the heat generated by the fuel cell through exposed outer peripheral edges thereof. Each heat pipe separator plate also includes voids formed in an interior planar surface thereof, to be aligned with voids of other heat pipe separator plates when the fuel cell assembly is arranged in a stack. Upper voids are to define upper interior channels in fluid communication with a portion of the air stream supplied to the cathode. A heat transfer insert is arranged in the upper voids, and includes internal heat transfer fins to dissipate another portion of the heat into the upper interior channels for contact with the air stream.

Heat pipe separator for fuel cell assembly thermal management

A passive thermal management system is provided for a fuel cell stack, along with methods for maintaining a uniform temperature across a fuel cell stack during cold weather conditions. The system includes a plurality of fuel cells arranged as a fuel cell stack. The fuel cell stack includes a main body portion defining an exterior surface and having first and second opposing end walls. The system includes a first end frame component having a first phase change material in thermal communication with the first end wall. A second end frame component is provided having a second phase change material in thermal communication with the second end wall. An insulation layer is wrapped around the exterior surface of the main body portion and is provided in thermal communication with the plurality of fuel cells.

Fuel cell heat retention with phase change material

An oil pan assembly having an oil pan and an intake pipe attached to a bottom of an engine block is provided. The oil pan assembly includes an inner plate mounted to the oil pan so as to be disposed between the oil pan and a bottom surface of the engine block. The inner plate is configured to slow the flow of oil to an intake pipe so as to provide additional time for entrained oil to de-areate.

Oil pan assembly

An engine assembly having a cover for catching oil splatted by crankshaft gear and a balance shaft gear is provided. The crankshaft gear is mechanically coupled to the balance shaft gear. The balance shaft gear may be partially submerged in a pool of oil formed at the bottom of the crankcase housing. The cover includes a first cover portion having a back wall and a pair of side walls extending along a top portion and a bottom portion. The top portion covers a respective portion of a circumferential edge of the crankshaft gear. The bottom portion a respective portion of a circumferential edge of the balance shaft gear. Accordingly, oil splattered by the crankshaft gear and the balance shaft gear is caught by the cover, reducing oil entrainment and increasing oil pumping efficiency. Further, the cover helps prevent oil mist from escaping the system so as to reduce oil consumption.

Engine assembly having a cover

An oil separation device of the having a separation chamber configured to separate micron particles of oil from crankcase gas is provided. The separation chamber has passage having a first end and a second end, the second end has a diameter smaller than the first end. The second end is spaced apart from a bottom wall of a chamber. Crankcase gas is drawn along the passage in the same direction as oil falling along the inner wall of the passage. Crankcase gas exits the second end in a path different than oil falling from the second end. The oil separating device may further include a dividing wall having through-holes and a blocking wall disposed above the through-holes so as to facilitate the removal of oil from crankcase gas.

High efficiency cyclone oil separator device

An air filter assembly for use with an internal combustion engine is provided. The air filter assembly includes a casing having an inlet configured to receive air from the environment, the casing having a passage, and an outlet disposed downstream the passage. A collection chamber collects particles from the drawn air. The collection chamber is disposed downstream from the inlet and upstream from the outlet. A partition is disposed between passage and the collection chamber. The partition has openings configured to allow particles to pass through. A side port is downstream the partition and in fluid communication with the passage. An internal combustion engine utilizing the air filter assembly is also provided. The internal combustion engine includes an air manifold, a combustion chamber and a filter. The air filter assembly is disposed upstream the filter.

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Ann Arbor, MI, United States of America

Swetha Minupuri