Stone & Webster Engineering Corp.

Swami Narayanan

Axel R Johnson

Herman N Woebcke

Herman H Woebcke

An apparatus for the cracking of a heavy hydrocarbon feedstock comprising a pre-pyrolysis cracker for treating the feedstock at elevated temperatures and pressures; a primary separator for separating the effluent from the pre-pyrolysis cracker into a heavy fuel oil fraction and a treated heavy hydrocarbon fraction; a pyrolysis furnace having a convection section for preheating and two radiant sections for partially cracking the treated heavy hydrocarbon and cracking a light hydrocarbon feedstock, a DUOCRACKER for completely cracking the heavy fraction while quenching the light fraction and a quencher for quenching the composite stream from the DUOCRACKER.

Integrated heavy oil pyrolysis process

A process and system for the production of olefins from heavy hydrocarbon feedstocks. A heavy hydrocarbon feed is first pretreated at high pressure and moderate temperatures to preferentially remove coke precursors in a liquid product. The pretreated hydrocarbon is then separated into lighter and heavier fractions; the lighter fraction being further thermally cracked to produce olefins.

The invention is a method for cracking heavy oils to olefins. In parallel streams, the heavy stream and a steam diluent are heated to the point of partial thermal cracking while in the other stream a lighter oil and steam are cracked to produce olefins. The hot, olefinic light stream is then mixed with the heated heavy stream and further cracked. The hot, olefinic stream acts as both a diluent and a heat source for cracking the heavy oil to an olefin containing product.

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Westwood, MA, United States of America

Swami Narayanan