Thyssenkrupp Steel Europe Ag

Thyssenkrupp Automotive Ag

Sven Schneider

Arndt Birkert

Stefan Schwarz

Matthias Aust

A method for shaping a conical metal tube using a tool that has sealing pistons and a die cavity with a complex contour is described. The die cavity has two ends with a cylindrical portion of the die cavity located at each end. The method includes inserting the conical tube into the die cavity such that the ends of the conical tube protrude into the cylindrical sections of the die cavity. Sealing pistons engage the tube ends and press each tube end against a cylindrical portion of the die cavity to seal an interior space of the conical tube. The tube is shaped by applying pressure to the sealed interior of the tube to force the tube against the complex contour of the die cavity while simultaneously axially compressed the tube by exerting axial forces on the tube ends with the sealing pistons.

Internal high-pressure shaping method for shaping conical tubes made of metal

A method using high interior pressure to reshape structural section of continuously bounded overall cross-section, whereby the overall cross-section can be provided with extra walls or chambers and a stopper is forced radially against each end of the piece. The object is to reduce wear on the stopper while ensuring that any walls or chambers in addition to its overall crosssection will buckle or bulge only at their ends.

Growing community of inventors

Munich, Georgia

Sven Schneider